Tsukiji on the Verge of Change

Tsukiji on the Verge of Change

During the chaotic early-morning auctions, some of the best seafood in the world passes through the crowded stalls, bound for restaurants in Tokyo and around the world. How will this beloved institution handle a controversial move to a new location?

Tokyo’s Tsukiji (SOO-kee-jee) Market is the largest wholesale fish and seafood market in the world. Nearly 2,000 tons of fish pass through the market daily. Everything from flounder, red snapper, mackerel and bonito to uni (sea urchin), conger eel and blue crab — more than 400 different varieties of fish and seafood — is found there. It’s a veritable edible fish aquarium, where one can see thousands of sea animals, living and dead, fresh and frozen, whole and sliced, stored in tanks, Styrofoam boxes and containers of all shapes and sizes. The whine of circular saws cutting through chunks of frozen tuna mutes the sound of machetes as they hit cutting boards, swung by apprentice wholesalers like samurai swords. Seafood and fish sit in boxes just above the ground, the floor wet from melting ice. This market has rows and rows of narrow aisles, a line of stalls that seems to never end.

Despite being regarded as an eternal institution, Tsukiji is on the verge of a controversial planned move. The old facilities, built in 1935 and squeezed between the Sumida River bank and Ginza shopping district, were scheduled to close in November 2016, when the market was to move to its new location two kilometers to the southeast in the less central area of Toyosu. But lingering doubts about the environmental quality of the new premises and ongoing soil tests prompted Tokyo’s new governor to push the schedule out to 2017. Since the government announced the move in 2010 — citing, among other reasons, the need for larger and more modern market facilities — nostalgia about the end of an era for a major institution in Toyko’s sushi culture turned the spotlight on Tsukiji Market and raised questions about what this local market means for Tokyo and the world.

Nihonbashi Fish Market

Boats docked at the old fish market in Tokyo’s Nihonbashi district in the 1890s. The predecessor to today’s Tsukiji Market, Nihonbashi was located right next to the famous Nihonbashi Bridge, the point from which even today all distances to the capital are measured. For hundreds of years the smell of fish and the shouts of fishermen, brokers and peddlers penetrated the air. But the market was destroyed by the Great Kanto Earthquake in 1923. Tsukiji was completed in 1935 in nearby Ginza.

ANATOMY OF A MARKET

Tsukiji was built to be Tokyo’s central terminal wholesale market after previous wholesale markets were destroyed in the 1923 Great Kanto Earthquake. Tsukiji Market, however, claims a longer heritage as successor to the former Nihonbashi Fish Market, which dates back 400 years to the start of Edo-era Japan. Indeed, Tsukiji traders refer to the paved loading slots for buyers’ truck deliveries as “chaya” (teahouses), a vestige of the old Nihonbashi Market era when buyers waited in teahouses alongside the Edo Embankment for the proper tides to carry their out.

The physical market at Tsukiji is divided into the inner (jonai-shijo) market — mostly fish and produce wholesalers — and an outer market (jogai-shijo) of mostly retail shops running along the streets just outside the inner market facilities. The inner market — the part slated to move to Toyosu — is a gigantic structure with 20 major auction pits for the seven largely family-owned auction firms, 1,677 stalls for some 600 intermediate wholesalers and 250 loading slots for buyers’ delivery trucks. The outer market shops comprise some 500 additional businesses consisting of fresh and processed fish, seafood and produce stands, sushi restaurants, and Japanese kitchenware and cutlery shops; these enterprises will remain in a new building in the Tsukiji area following the inner market’s migration. Roughly 60,000 people work at the market, the vast majority of whom are planning to move when the time comes.

Few Tsukiji Market outsiders understand its inner workings better than Harvard anthropologist Theodore Bestor, whose book, “Tsukiji: The Fish Market at the Center of the World” (2004), remains one of the best windows into the market’s cultural and economic structures. Bestor describes the Tsukiji buildings as being laid out to follow a market logic of “bulking and breaking: to bring in products from all over and aggregate them (bulking) and then sell them [to multiple buyers] in usable portions (breaking).” Sea animals that converge at the market from all over the world are reassembled by auctioneers by type and quality and then distributed out again to restaurants, shops and supermarkets, freshly refashioned as commodities.

Market regulars, according to Bestor, refer to Tsukiji as “Tōkyō no daidokoro” or “Tokyo’s pantry.” As the principal supplier of fresh fish and seafood for Tokyo’s restaurateurs and supermarkets, Tsukiji follows a different rhythm from the rest of the city. Its workday starts at 5 p.m. with fish and seafood being shipped in from around the world during the evening. By 3 a.m. workers from auction houses have unpacked the shipments and laid out the seafood by variety, size, catch zone and quality. The famous tuna auction starts at 5:30 a.m., while hundreds of other specialty auctions run in parallel. The auctions are over by 7 a.m., and intermediate wholesalers take their orders away to sell to city buyers, restaurants and retailers throughout the morning.

By 11 a.m. most market vendors have tidied up their stalls, and by 1 p.m. Tsukiji Market pauses for a rest. Cleaning crews wash down the facilities and recycle the tons of Styrofoam used that day. Perhaps the most startling feature of Tsukiji is how little inventory remains at the end of each day. It’s a place that relies on a “low-tech, high-touch trade,” even today. That kind of selling efficiency relies on longstanding relationships between sellers and buyers, Bestor suggests. Vendors know how to clear their inventory and find buyers for everything, so the next day’s stock will be fresh.

At the end of a day of selling and auctions, piles of Styrofoam boxes that once held just-caught fish are corralled for recycling.
Tsukiji by the Numbers

Tsukiji Market is bustling with businesses and workers each day. While it was built to receive shipments from the port, the reality today is that most products arrive by truck.

Bulking and Breaking

Tsukiji is laid out to accomplish a market logic of “bulking and breaking,” explains Tsukiji expert Theodore Bestor. Products are brought in from all over the world and aggregated (bulking), then sold to multiple buyers in usable portions (breaking).

QUIRKS AND WORKAROUNDS

Despite its operational competency, the physical market at Tsukiji is showing its age. As early as the 1990s, the Tokyo Metropolitan Government began discussions about renovating the market, plans that fell through because of the great expense of renovating existing facilities and because of the financial crisis at the time. Now 80 years old, the facilities are out of date and suffer from wear and tear. But the market’s deterioration is only one factor in the decision to relocate — Tokyo’s bid for the 2020 Olympic Games is another. In 2010, Shintaro Ishihara, then Tokyo’s governor, defended his government’s decision to move the market to a new location, exclaiming, “The market is so old that ceiling sections would collapse in a minor earthquake!”

Since the market’s opening in 1935, the fish trade industry has also undergone several dramatic changes that have affected how the market runs, including the rise of distant-water fishing in the 1950s, the shift from boats and railroads to trucking and airfreight, and the growth in frozen seafood trade and international fish trade since the 1970s.

As a result, workers have become accustomed to certain “hacks” required at Tsukiji. Vendors and auctioneers use bags of ice to keep fish and seafood cold in the non-climate controlled building, resulting in soggy, damp floors. In contrast, Toyosu will be a closed, refrigerated environment. The old market was built for shipments to arrive from the port, but since the 1960s most fish arrives by truck. This means that stevedores must bring incoming consignments in from the exit. Turret trucks race through narrow aisles, rushing purchased products from auction floor to vendor stall to buyers’ loading slots, creating a hair-raising flow of traffic inside the market.

These hacks and market workers’ persistent habits lend an endearing but mind-boggling charm to the old market: How can so much fish move through a market by such low-tech means? “You will still see fax machines being used at the market. So crazy!” says Yukari Sakamoto, a chef and sommelier who runs tours through Tsukiji and authored “Food Sake Tokyo” (2010). The low-tech quaintness contributes to the market’s mystique. Tsukiji in many ways flows from Tokyo’s shitamachi culture — a traditional, mercantile culture seen to be rougher and more authentic than the upper-class, modern yamamote culture. Tuna vendors wield machetes like samurai warriors, slicing tuna with precise, careful cuts reminiscent of martial arts choreographed patterns, or “kata.” Tsukiji has what Bestor calls “a kind of nostalgic shabbiness” that has made it popular with tourists for decades.

Kiyoshi Kimura, president of Kiyomura K.K, poses for photos with a 180.4 kilograms (397 pounds) fresh tuna after this year’s first auction at Tsukiji Market on January 5, 2015 in Tokyo, Japan. A fresh whole tuna weighing 180.4 kilograms (397 pounds), sold for 4.51 million yen (approximately $37,500) by Sushi Zanmai, a Tokyo-based sushi chain operator. Image: by Ken Ishii/Getty Images

A bird’s eye view of Tsukiji Market.
The new Toyosu wholesale food market in Tokyo’s Koto Ward, seen from above in July 2016. While the new site is more modern and offers better access to highways and airports, the market’s move from Tsukiji to Toyosu has been delayed several times due to concerns about soil contamination from former gasworks on the site.

Its quirky character belies the market’s increasingly global importance. Tsukiji is a worldwide hub for certain specialty products and high-end goods that will travel to the four corners of the earth. According to a Japan Times report, an estimated 42,000 buyers and 19,000 trucks pass through the market daily. Auctioneers’ decisions about how to categorize and grade fish set global standards. For instance, airfreighted Atlantic bluefin tuna has become the iconic trade at Tsukiji. The tuna auction is big business and sees sales of tuna in the hundreds of thousands of dollars. At the New Year auction (hatsumaguro) in early 2017, restaurant owner Kiyoshi Kimura paid more than \\74 million (about $650,000) for a 467-pound bluefin. The purchase — his sixth such auction win in six years — was largely a publicity stunt: The high price is well over actual market value. But it indicates the extravagance and visibility of the tuna auction worldwide.

Despite these showy sales, Bestor says the volume has been down for the past 15 to 20 years. “The deflation and stagnation of the Japanese economy since the early 1990s led to a tightening of consumers’ belts,” Bestor explains. Another factor is an increase in direct sales. “More important is the expansion of supermarket chains and chains of restaurants (including the kaitenzushi, or conveyor-belt sushi chains), which bypass the market and purchase at least some of their seafood directly from suppliers in Japanese fishing ports or international importers.”

Buyers inspecting the day’s catch of fresh tuna before the auction begins.

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KAITENZUSHI

A fast-food sushi restaurant in which plates of sushi travel through the restaurant on a rotating conveyor belt that runs by every table and counter seat. Customers select the sushi they want to eat as it passes by.

Mixed Blessings

Nevertheless, Tsukiji is as popular as ever with tourists — who may or may not feel welcome during their visits. In early 2016 the Tsukiji Market shortened the public visiting hours, opening at 10 a.m. instead of 9 a.m., because the increased foot traffic of tourists there to see the original market before its planned move was blocking the flow of narrow aisles between stalls. Warning signs at the entrance clarify that tourists could outstay their welcome if they get in the way of fast-moving workers, transport vehicles and businessmen.

In contrast, the new Toyosu site is decidedly poor for tourism. The three main buildings are divided by large streets that are hard for pedestrians to cross. Tourists may see the produce and seafood markets only by looking down from second-floor glass windows. While this allows more people to watch the tuna auction, the sense of being in the middle of the action has disappeared now that tourists can no longer walk right next to the fish. Toyosu is also disconnected from Tokyo’s centers of consumption and, unlike Tsukiji, has no local community history. There is also no metro station at Toyosu, only a monorail stop that is much less convenient from the city center.

For market insiders, the planned relocation of the inner market to Toyosu is a mixed blessing. Tsukiji Market has an area of just 23 hectares, while the new facilities at Toyosu encompass 40 hectares. This added space has allowed designers to build the facility to favor big-scale business, and to bring the market up to date on global food safety regulations. Toyosu is connected to highways that run directly to Haneda and Narita airports, which will improve airfreight business. And Toyosu will have multistory buildings with elevators to move seafood — though some worry about how this new logistical feature might impede or complicate the flow of goods around the market. Others have voiced concerns that passageways in the new market might be too narrow for turret trucks to pass through.

As the move’s original timeline has come and gone, some remain on the fence about whether to relocate with the market, according to Bestor. (Various reports have suggested that as many as one in six vendors are thinking about not relocating.) Many factors will ultimately shape their decisions, but Bestor says four stand out.

“If one’s shop was small scale, perhaps only occupying one or two stalls at Tsukiji, there’s less incentive to stay in business since Toyosu seems oriented toward larger-scale players,” Bestor explains. “Likewise, there’s less incentive to move if your shop catered to the walk-in trade of small-scale fishmongers and independent sushi chefs.” Bestor adds that the overhead required to move and set up a new shop is substantial and may be prohibitive for some vendors. And for some longtime Tsukiji denizens, “If you don’t have an heir looking to take over the business, then you may consider this to be a good time to think about retirement and cashing out your business by selling your trading license to another mid-level wholesaler.”

The move to the new Toyosu location has also been beset with scandal over whether relocation was rushed by officials too eager to repurpose Tsukiji’s central Tokyo real estate for the 2020 Olympics. The Toyosu wharf is built on landfill that was found to be contaminated by toxic effluent from former gasworks there. Despite assurances from the former government that the soil had been remediated and would not pose a risk to food sold there, recent independent tests contradicted this position.

In July 2016 Tokyo elected a new governor, Yurio Koike, in what can only be described as a protest vote against the previous governor’s mismanaged city projects, including those involving the construction of Olympic facilities. Her election reflects the feelings of negative public sentiment that have grown with these costly, rushed and top-down urban development policies. A few weeks after her election, Koike pushed the planned November timeline into 2017 so that doubts about soil contamination at Toyosu could be alleviated.

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TURRET TRUCK

A turret truck is a battery-operated machine designed to operate in very narrow aisles.

Hundreds of Styrofoam boxes filled with seafood pile up on pallets in the bustling Tsukiji Market.

CAUTIONARY TALES

If Tokyo wants a lesson on how not to handle the move, it could look to Paris’s widely deplored relocation of the Les Halles Market in the 1970s. Once called the “Belly of Paris” by Emile Zola, Paris’s historical central wholesale market was relocated to modern facilities in Rungis, a suburb. What remained in the old market area, the Forum des Halles, is considered by many to be an urban planning blight. The market’s elegant 19th-century pavilions, with their windows of wrought iron and glass, were torn down. In the old market’s place the city built a bland underground transport and shopping complex. It serves as a cautionary tale about rezoning a central economic and social institution without considering locals’ nostalgia and affection for it.

Other cities have fared better. In the 1970s London decided to move the wholesale market at Covent Garden out to the northeastern corner of the city. The Greater London Council’s initial plans for the central neighborhood involved large-scale development contracts with little concern for housing that reflected the socioeconomic diversity of its inhabitants or the small merchants that thrived on the edges of the old market. Locals successfully protested, forming the Covent Garden Community Association, and the city decided to instead renovate the Covent Garden area to foster small shops and cafes. Today it is a popular commercial area.

Sellers prepare bins of fish for the wholesalers, chefs and retail customers that frequent the market daily.

Barcelona, in the same period, closed its central Mercat del Born, opening its present-day wholesale market, Mercabarna. Plans to restore El Born as a large shopping center languished from lack of public support and private finance, until in 2002 extensive medieval ruins were discovered on the site. In 2013 El Born reopened as an archaeological museum used for cultural events, and it has since been a source of local Catalan pride in preserving local heritage.

The core market relationships that form the social infrastructure of Tsukiji will largely continue at Toyosu, whatever the fallout from the move. Tuna auctions will continue to set the standard for the world fish trade, and this will continue to be the biggest fish market in the world. Only time will tell what residues of life at the old Tsukiji market will linger in its more modern successor.

Feeding Remote Places: When the Last Food Mile is the Middle of Nowhere

Feeding Remote Places: When the Last Food Mile is the Middle of Nowhere

Provisioning the dwellers of far-flung places puts all the elements of the food supply chain on display — from production and distribution to preparation and consumption. But how do they actually get it there?

When the unmanned SpaceX Falcon blew up en route to the International Space Station (ISS) in June 2015, 4,000 pounds of food were lost. It was the third consecutive attempt to bring food to the orbiting astronauts that failed. The astronauts — though not in imminent danger — were left hanging.

Although there have been some preliminary, and successful, attempts to grow salad greens in the space station, the astronauts on board remain dependent on rations from earth. Luckily for them, subsequent vessels reached the space station in time to spare them a lettuce diet.

The ISS epitomizes the cliche, “So close, yet so far.” Its orbit is only 249 miles above the earth, but those are some problematic miles to cross. One can imagine the astronauts hovering above the earth, recognizing familiar cities and gazing toward the spot where they know an In-n-Out Burger to be.

And while the ISS is remote, there are many places on earth that are even trickier to get to, with situations that require similarly complex logistics. When feeding the dwellers of far-flung places, all the elements of the food supply chain are on display, including production, distribution, preparation and consumption. How the resulting waste is managed is also a reflection of how far away from home one is. At a certain point, that waste become less of a burden and more of a necessity.

After months of technical setbacks, the unmanned Falcon 9 Space X Rocket, with its Dragon Cargo Ship, delivered 2.5 tons of supplies to the International Space Station (ISS) in April 2014. It was the first time a private company used its own rocket on a resupply mission. Image: courtesy NASA.gov.
The Nimitz-class aircraft carrier USS Harry S. Truman, left, performs a replenishment at sea with the Military Sealift Command fast combat support ship USNS Arctic and the Arleigh Burke-class guided-missile destroyer USS Winston S. Churchill. U.S. Navy photo by Mass Communication Specialist 2nd Class Jay C. Pugh

Floating City

The U.S. Navy’s 10 Nimitz class aircraft carriers are the largest ships in the world. Nearly a quarter mile in length, these vessels are like floating cities, with many of the amenities of home, including a variety of foods. Unlike oil-powered ships of similar size that need to refuel every three days, the nuclear-powered Nimitz ships can cruise at 55 mph for 20 years straight — about 10 million miles — on a single “tank” of nuclear fuel.

But while the ship’s engines aren’t in danger of going hungry, the 6,000 hard-working sailors on board will eat through 25 pallets worth of food a day — roughly what an average family eats in five years. The ship’s pantries can store more than 60 days’ worth of dried food and 30 days’ worth of frozen, but only approximately two weeks’ worth of fresh fruits and vegetables. Bringing these massive ships to port every 14 days during a seven- to nine-month deployment is neither convenient nor strategic. Instead, the carriers can remain in position thanks to a maneuver known as Replenishment at Sea.

The procedure has the look of an elaborate mating ritual between two ships. They move forward on parallel courses, about 150 feet apart. Sailors on the carrier fire rifles loaded with weighted slugs at the replenishment ship. The slugs trail thin lines to which progressively heavier cables are attached and pulled across the chasm, until cables large enough to be winched connect both forward-moving ships. Eventually, the cables are hooked up to hydraulic rigs and tensioned to several thousand pounds of pressure, and mini cable cars ferry pallets of food (and other goods) between the two ships.

To speed things up, helicopters ferry pallets directly to the carrier’s flight deck, where forklifts are waiting to bring them into the bowels of the ship’s warehouse-sized pantries. Other cables strung between the two ships function as zip lines across the chasm, on which more loads of food travel. As the supplies are loaded, fuel lines are also stretched across, because fighter jets have to eat, too.

For an in-depth look at life on an aircraft carrier, check out the PBS series “Carrier.”

USS Ross receives pallets of supplies from USS John Lenthall during a replenishment-at-sea. U.S. Navy photo by Mass Communication Specialist 3rd Class Robert S. Price.
Sailors heave a line during an underway replenishment aboard the guided-missile destroyer USS William P. Lawrence.
Sailors on the USS Blue Ridge look on as a refueling boom crosses over the South China Sea.
USS Ross receives supplies during a replenishment-at-sea with USS John Lenthall. U.S. Navy photo by Mass Communication Specialist 3rd Class Robert S. Price
U.S. Sailors prepare to transport pallets during a replenishment at sea aboard the aircraft carrier USS Harry S. Truman.
Sailors and Marines pass boxes in the hangar bay aboard the amphibious assault ship USS Kearsarge during a replenishment-at-sea with the fast combat support ship USNS Arctic and the amphibious assault ship USS Kearsarge. U.S. Navy Photo by Mass Communication Specialist Seaman Kaleb R. Staples

Meanwhile, waste from the floating city is offloaded to the replenishment vessel. Waste plastic, which has been compressed into discs, will be returned to port and disposed of according to local law. Paper products are burned in filtered incinerators. Food waste goes overboard, presumably to the delight of local fish. When far from shore, human waste feeds the fish too.

The basic configuration of cables binding two moving ships was designed by Lt. Chester Nimitz himself—for whom the world’s largest aircraft carriers are named—during World War I. Stationed 300 miles south of Greenland on the replenishment vessel USS Maumee, Nimitz tweaked and refined his system while refueling and replenishing 34 destroyers in difficult conditions during the spring of 1917. Now, as then, time is of the essence in this drill, as both ships are vulnerable to attack when they are intertwined. And accidents happen.

“Any time you put a 95,000-ton aircraft carrier next to a 50,000-ton replenishment vessel in heavy seas, tied together, sometimes King Neptune will reach up and knock things off the line and into the water,” says retired U.S. Navy Captain Dan Grieco. In Grieco’s 30-year career he’s seen only two items lost during replenishment, including an aircraft part, which they recovered after hastily suspending the replenishment and beginning a search operation.

While the replenishment operation itself is a well-oiled machine, its success depends on finding the time to conduct it. During operations Desert Shield and Desert Storm, Grieco says, they couldn’t replenish as often as they wanted, and it wasn’t good. “We were down to drinking boxed milk at times,” he says.

Further Afield

The difficulties involved in feeding an aircraft carrier full of sailors are rooted in the sheer quantities of food and in the windows of vulnerability that open when the food is handed off. But for those who overwinter on Antarctic bases, the challenge is reversed. The number of mouths are fewer, but the intervals between replenishments are considerably longer. And getting there, especially in winter, can be more dangerous than an off-planet jaunt to the space station. In fact, winter travel is so dangerous that even medical evacuations from Antarctica are extremely rare. Winter residents of Antarctica are generally stuck with what ails them until winter breaks. And the same goes for what nourishes them.

On the shifting surface of the Brunt Ice Shelf, on the coast of Antarctica, the British-run Halley VI research station was built on skis to stay atop the ice—something its five predecessors failed to accomplish. And while the Nimitz carriers wait two weeks between replenishments, and the ISS is paid a visit every 40 or so days, Halley IV gets only two visits per year, courtesy of the British icebreakers Shackleton and Ross.

The first visit of the summer season lands just before Christmas, when a seasonal crew of about 100 people arrives. The Antarctic summer doesn’t linger long, and before you know it a ship is back in February to take the snowbirds home. Those two visits constitute the only opportunities for replenishment that the base sees for an entire year. The crew of 11 that overwinters for nearly 10 months must make that food last until the following December atop the hungry ice.

The pantry at Halley VI is stocked with canned supplies and staples that must last through the winter for a crew of 11 to 16. Once the February shipment comes and goes, the pantry won’t be restocked until the following December.

The Christmas arrival delivers a summer stash of fresh veggies, but its main non-human cargo is a year’s supply of frozen and canned goods. The February delivery brings almost exclusively fresh veggies, explains John Eager, a former chef at the base who now does kitchen and meal planning from Halley’s administrative headquarters in the United Kingdom. The nature of the fresh vegetables tends to be along the lines of what you might find in a homesteader’s root cellar.

Halley VI is located on the Brunt Ice Shelf, a mass of ice floating on the Weddell Sea in Antarctica.

BUTTERNUT SQUASH AND FETA CHEESE TARTLETS

Take squash that’s just past fresh, roast and freeze it to make this fresh-tasting dish in the depths of the Antarctic winter. The tartlets make a great starter with reduced balsamic vinegar during the 105 days of darkness at Halley.

3 tbsp. olive oil
600 grams squash, peeled and diced
375 grams puff pastry
150 grams feta cheese
1 red chili, deseeded and finely chopped
2 tsp. thyme leaves
Salt and black pepper, freshly ground
2 baking trays, one lined with Teflon sheet

Set the oven to 400°F. Heat a baking tray with 1 tablespoon oil on it. Add the diced squash and roast for 30 minutes, stirring occasionally, until softened. Meanwhile, roll out the pastry and cut into 6 equal pieces. Put them on the Teflon-lined baking sheet. Mark a thin border around each one. Chill for 30 minutes.

Divide the cooked squash and place it on the pastry squares, inside the borders. Crumble cheese over top, then sprinkle with chili and thyme. Season and drizzle with the rest of the oil. Bake for 30 minutes, until golden and cooked through. Serve hot, with reduced balsamic vinegar dressing.

“We stick to hard, dense stuff that lasts a lot longer. Potatoes, carrots, onions, squash, turnips,” Eager says. “They store incredibly well, as the atmosphere is very dry. Eggs keep well, too. We can make them last six months by turning them over every week.”

Because it can take several weeks for the icebreakers to make their way to the station, anything more perishable might not even survive the journey to Antarctica, much less stick around through the winter. “Anything like salad is in a sorry state by the time it gets there,” Eager says.

Frozen foods, meanwhile, are in their element on the frozen continent. While the base itself endeavors to stay atop the ice, most of the frozen goods are buried about 10 feet down — which makes more sense than using electricity to power a freezer.

As veggies like squash approach their expiration dates, the cook will make them last longer by preparing finished dishes and freezing them. Many holiday meals are prepared and frozen months ahead of time.

Waste in Antarctica is carefully dealt with, in accordance to the Protocol for Environmental Protection to the Antarctic Treaty, signed in 1991. Solid waste is sent home for incineration, while sewage and greywater are treated on site so that minimal trace is left behind.

Waste may be a liability in Antarctica, with massive effort and expense invested in its disposal. But when you get further away than the end of the Earth, waste suddenly becomes too valuable to part with.

Waste as Fuel

Any journey beyond the moon would reach the limits of the earthly supply chain. It’s not that food couldn’t be brought along; it’s just that replenishments can’t be counted on. If you don’t come back soon you will run out of food — unless you produce your own.

NASA hopes to complete a two-year mission to Mars by the 2030s. SpaceX hopes to get there a decade sooner. The present, consequently, is a fertile time for research into how to feed astronauts aboard space ships and on different planets. Because a growing portion of space exploration is being conducted by private enterprises, much of the research is closely guarded as trade secrets. But the studies being done in the public sphere are enough to shed light on how the space-age food scene could look.

For long-haul journeys through space, and for colonizing Mars, the primary means of food transport will be in the form of information, including knowledge about how to grow plants in space and in alien environments. And no information is more valuable, and less replaceable, than the DNA of seeds. These genetic blueprints are the primary way humans could transport food to places that are too far away to be replenished or to bring sufficient supplies. In the case of the two-year journey to Mars, it may be possible to pack enough calories to keep the astronauts alive. But growing edible plants on board the spacecraft would likely be vital to survival for other reasons entirely.

As plants grow, they remove carbon dioxide from the air and replace it with oxygen. On the long flight to Mars, this action would purify the air on board. Meanwhile, the sequestration of that atmospheric carbon, in the form of plants, would take care of the astronauts’ waste.

The interconnectedness of food, oxygen and waste disposal has led to a focus on closed-loop systems in research laboratories. In one study, rats are being kept alive with oxygen produced by algae. Depending on oxygen levels in the rats’ enclosure and the rats’ metabolic requirements, scientists can shine light on the the algae to trigger photosynthesis, the process by which plants consume carbon dioxide and produce oxygen. This is a simplified version of how astronauts and their food production systems could help regulate their shared atmosphere.

Any food grown in such a system could be considered a byproduct of the processes of waste management and atmospheric purification. The astronauts would have to do their part in the cycle by eating the food and excreting the waste products therefrom. As the astronauts would be eating much more than what they grow, thanks to the food they brought with them, the volume of their waste would likely exceed what they need for their little garden. But that extra poop would not be jettisoned. You don’t throw away gold.

While some researchers are studying the biospheres of space travel, others are looking into how food could be produced when and where the spaceship lands. Dutch scientists are attempting to grow crops like tomatoes, peas and wheat in red earth, dug from a Hawaiian volcano, thought to closely resemble Martian soil. According to Wieger Wamelink, an ecology researcher at Wageningen University, it took a little tweaking and some animal refuse, but plants eventually began growing quite well in the red dirt, which was purchased from NASA. On Mars, he explains, the plants will similarly have some extra help.

“The feces of the astronauts [produced] during the travel have to be stored and brought to Mars, where it can be used as fertilizer,” Wamelink explains.

Hundreds of thousands of seed samples from around the world are saved at the Svalbard Global Seed Vault in arctic Norway.

SEED DATA

The Svalbard Global Seed Vault in arctic Norway has been nicknamed the “Doomsday Vault” because its location and construction were designed to withstand a variety of manmade and natural disasters. North enough to withstand rising temperatures, high enough to avoid tsunamis and rising sea levels, remote enough to survive a nuclear war and deep enough in a mountain to withstand meteorites, bombs and tornadoes, Svalbard has as good a chance as any place on earth of surviving the big one.

While Svalbard is often referred to as a seed bank, it technically isn’t, as no regeneration of seed takes place on site. “We built a tunnel in a frozen mountain and put seeds in it,” explains Cary Fowler, executive director of the Global Crop Diversity Trust, which funded Svalbard’s construction and now covers its operating costs.

Humble remarks aside, Svalbard is no joke. The vault holds copies of seed collections from seed banks around the world, including ancient strains of wheat, lentil and chickpea from Aleppo’s imperiled seed collection. Every time a depositor seed bank regenerates any of its seed, they update Svalbard’s collection, which currently contains 860,000 varieties.

Future astronauts may grow some of their meals inside greenhouses, such as this Martian growth chamber, where fruits and vegetables could be grown hydroponically, without soil. Image: by Pat Rawlings, courtesy NASA SAIC.

Sowing nitrogen-binding plants like clovers, lupine, green bean and pea is another vital step in the process, according to the Dutch scientists. “Together with nitrogen-fixing bacteria they can take nitrogen gas from the air and turn that into eventually nitrate, which the plants can use for growth,” says Wamelink.

Obviously, growing food in actual Martian soil could present a host of obstacles. The food would have to be grown in some kind of space greenhouse that would be pressurized to Earth’s atmospheric pressure. It would need to be heated, lit and protected from cosmic radiation, which damages plant DNA. Perhaps it could be partially buried, with electric lights at night, powered by solar panels. The first colonists to arrive on Mars will have no shortage of work to keep them busy, as they attempt to construct a real-life biosphere experiment—not in the red sands of Arizona, but on the red planet itself.

Despite the challenges of feeding people in remote places, humans continue to push the limits of their range. When the distance from home reaches the point where growing food is more practical than bringing it, the journey from “farm” to table resets. Space travelers millions of miles from home, counterintuitively, will be eating more locally than the person on Earth who shops at his or her local grocery store. And in the closed-loop systems where plants and humans thrive on each other’s waste, some basic facts underlying the Earth’s ecosystems become crystal clear, even as our home planet fades in the rearview mirror. Food and waste are different sides of the same coin, part of an endless cycle.

If you were embarking on a two-year trip to Mars, what foods would you be sure to take? Tweet us. #FeedingMars

How the Bodega Gets the Banana

How the Bodega Gets the Banana

Like most New York City bodegas, Brooklyn’s 6th Ave. Deli is a practical place.

The narrow aisles in the bodega — the Big Apple term of endearment for the independently run corner stores that trade in a little of everything — are stocked with a dizzying display of the humdrum goods that shop owners know will sell: batteries, king-sized Butterfingers, garbage bags, potato chips, Powerball tickets and, sitting on the floor by the sandwich counter, a 40-pound case of bananas.

Counterman Eddie Gvd, who is originally from Yemen, often runs the register dressed in a tidy white apron. He will sell each of these ubiquitous yellow fruits for between 20 and 35 cents, lowering the price the closer their color deepens to fully brown. Since 6th Ave. Deli usually pays $20 to $25 per case, around 100 pieces of fruit, those bananas bring in just pennies of profit.

Gvd may be able to double the store’s money on candy bars, but he treats bananas like a super-market’s milk and eggs — as a loss leader, an item priced at or near cost in order to bring in buyers for the $1 bottles of Poland Spring that cost the bodega just 17 cents.

Plus for Gvd, selling freckled loosies on the counter for a quarter is just the way the bodega banana business works. The fellow who delivers the bananas to Gvd and a handful of bodega owners pays maybe $16 to $17 per case to a wholesaler, who bought them for a dollar or two less, and so on down the chain. “At least six to seven make a living off it,” says Gvd. “Everybody makes money.”

Gvd’s math isn’t that far off, considering the three-week journey each banana makes to his store. It is a produce paradox that while bananas might seem like an all-American fruit—ubiquitous and inexpensive, they beat out apples, oranges, grapes and strawberries in per capita consumption, according to the U.S. Department of Agriculture — they always come from somewhere else, like most New Yorkers.

It requires a host of middlemen — growers, exporters, cargo ship operators, importers, trucking companies, wholesale produce sellers and delivery drivers — to bring bananas up from the humid plantations that flourish in the equatorial zones of Central and South America. They travel by cargo ship, through the Panama Canal if they’re coming from parts of Columbia or Ecuador, then up the Atlantic Ocean to industrial harbors like the Port Newark–Elizabeth Marine Terminal in New Jersey, the largest commercial dock on the East Coast.

Then, after a stint in humble storage centers and ripening rooms hidden in the industrial edges of the Bronx, New Jersey or Long Island, the bananas take their final ride through the city. The majority of them will travel in an army of plain white box trucks with hand-stenciled names like D&J Tropical Produce or D&B Deli Man. They drive from store to store and double-park while their drivers hand over cases of quickly expiring fruit to bodega clerks like Gvd — beloved brands like Chiquita and Dole, but also bunches with lesser-known names and perhaps lower price tags, like El Manaba, Bonita, Bello, Royal Gold and a recent upstart called Selvatica.

Remarkably, no one throws a ticker tape parade to announce the arrival of these exotic fruits, and within 24 hours, most bananas change hands — sold for just three for a dollar, or 79 cents a pound — for the final time.

ARE BODEGAS AT RISK?

The first bodegas were small groceries opened by Puerto Ricans and Dominicans, hence the use of the Spanish term bodega, which refers to a small grocery. Today, according to Jack Sagen of Jetro Cash & Carry, a food-service supply store that caters to bodegas, the owners are now primarily Dominican, Mexican and Arab. Recently, a dramatic increase in rents has led to a decrease in bodegas in upper Manhattan, according to the New York City-based Bodega Association of the United States, but for now, they still play a necessary role in many other city neighborhoods where other food options remain scarce. They are still widely considered one of the most iconic components of New York City life.

THE BUSINESS OF BANANAS

That the banana is a truly a modern agricultural marvel — remarkably affordable, fast-ripening, found in pristine condition for sale every day, everywhere, all year long — is a logistics miracle that has largely gone unnoticed by most New Yorkers.

Few are more aware of this complicated yet largely invisible process than Joe Palumbo. For the past four decades, Palumbo has been peddling produce, the first two delivering to markets and bodegas, the second running Top Banana, a wholesaler in the South Bronx that sells Dole, Del Monte, Chiquita and Bonita bananas, as well as Selvatica plantains and dozens of other fruits and vegetables. He bought the business from the Strik family in 1995: “I was a customer,” he says. “I used to tease them that I’d buy it…then one day they called me and said they were ready.”

Top Banana — whose motto is still “Strik-ly the best” and whose old-fashioned logo features a gorilla chasing after a banana that just lost its top hat — is a ripener, a required stop for every banana before it arrives at a bodega, fruit stand or grocery store. What Palumbo purchased from the Striks wasn’t their delivery routes, distribution network or a banana brand — the family didn’t own any of those — but their warren of refrigeration rooms.

Bananas we buy in the United States are nearly all a resilient monocropped cultivar called the Cavendish. Multinational corporations grow this sturdy species on large plantations in tropical places like Guatemala, Costa Rica, Honduras, Nicaragua, Colombia and Ecuador. Even so, to get the bananas from there to here before they turn to mush, they must be picked bright green, bitter and hard. They are refrigerated during transport via shipping containers on cargo ships and then ripened only once they hit New York.

Though many varieties of bananas are cultivated for sale around the world — and many would argue that most are even better tasting than the Cavendish — the American export market is literally built around the breed because it withstands travel and, more importantly, is resistant to a disease that decimated the tastier Gros Michel cultivar in the 1950s.

Monoculture — where just one kind of plant is cultivated — makes the crop more susceptible to disease, but it also means the farming process is extremely efficient: Plants are the same height at harvest and they mature at the same rate, so fruits are all the same size when they’re separated into bunches and put into a box.

Under a seemingly endless canopy of Cavendish leaves, rubber-booted workers harvest the bunches by hand with machetes, removing enormous hanging stalks that each typically hold hundreds of bananas growing in semi-circular groups of 10 to 20 fruits. Together, they look like upside-down umbrellas. (The banana is actually a flowering plant, and its trunk is technically a stem. Botanically speaking, the banana fruit itself is one big berry.)

Growers like to refer to the groups as “hands” — the word banana is from an old Arabic term meaning “finger” — which are split up by plantation workers into what Americans fondly call bunches. Bunches are washed, tucked into a branded plastic bag perforated with holes to let in air and placed into a 40-pound cardboard case.

Fifty-four cases of bananas are loaded onto a pallet. Twenty pallets are forklifted into a refrigerated shipping container, and then those 40,000 pounds of bananas join hundreds more containers — loaded both with more bananas and some other exported goods — on a docked cargo ship readying for its journey to non-banana-growing countries.

All told, it takes just 18 to 21 days for those bananas to go from plantation to bodega, says Palumbo, a Brooklyn native who bears a faint resemblance to a young Rodney Dangerfield and shares his penchant for comedic delivery. That and his banana expertise have landed him recurring appearances on the “Produce Pete” segments on WNBC Channel 4 Television in New York, where he has talked about how to properly open a banana or use the inside of a banana peel to shine shoes.

THE BANANA’S TRIP FROM FARM TO BODEGA

the banana's trip from farm to bodega

One Con of Monoculture

Some who monitor the banana industry, and the recent outbreaks of a new strain of disease known as Race 4, worry that the Cavendish will soon join the Gros Michel in the annals of commercial extinction. Monoculture makes the crop more susceptible to pests or pathogens, which can easily be delivered via soil or on the clothes of a visitor. One suggested solution lies in polycropping of many banana breeds, an exciting thought for those seeking diverse banana flavors.

banana ripening room - Food and City
banana pulp thermometer - Food and City
TOP: At Top Banana, a pulp thermometer measures the internal temperature of a box of bananas in one of the ripening rooms. ABOVE: In recent years, Top Banana built multi-story, high-tech, pressurized ripening rooms that allow for better ripening. The display shows room and fruit temperatures, ethylene and humidity levels.

an employee checks the i

An employee checks the inside of a banana for ripeness.

WAKING THE CHILDREN

A century ago, says Palumbo, bananas were brought in on the stalk and stored in “banana cellars.” Refrigeration revolutionized the business, as did the invention of the pallet and forklift. Until about 30 years ago, most ripening systems were refrigerated rooms with fans to circulate air around the bananas.

“Bananas are like children,” says Palumbo. “They have to be put to bed, and they have to be woken up.”

Waking the banana has become more technologically advanced over time, though temperature still provides the basic alarm clock. Today’s newest systems — Top Banana built four in the past few years, in addition to maintaining 12 older models — feature computer-controlled, multi-story, pressurized ripening rooms with built-in airflow. Each room can hold two-and-a-half containers worth of bananas at a time.

Not only is the ripening process more consistent — and designed to ripen tens of thousands of bananas in about a week — it is now possible to remotely track humidity, delivery of ethylene gas and airflow through the boxes. Like the bags, the boxes are punctuated with holes to aid the process. The crew even knows the temperature of the fruits themselves, thanks to pulp thermometers that are plunged into the flesh. “I can even see it on my phone if I have to,” says Dan Imwalle, who has worked for Top Banana for eight years.

Even so, the skill and experience of a professional ripener like Imwalle is important, notes Palumbo. “No load is the same,” he says of the refrigerated shipping containers that arrive at his loading bays directly from the ports. Each shipment has bananas at different stages of ripening, and his employees can quickly determine how quickly they are ripening and what the sales forecasts are from day to day. They’ll sort the containers based on how quickly or slowly they need to get the bananas where they need to go.

“Each morning I spend 20 minutes touching, feeling, looking,” says Imwalle. He usually wears custom Top Banana RefrigiWear jackets to keep him warm inside the ripening rooms, which typically hover somewhere between 56 and 67 degrees, depending on the season.

Like most ripeners, Imwalle thinks about a banana in roughly seven stages, which are helpfully listed on a color-coded guide put out by each brand. Though the color for each stage differs slightly for each brand of banana — a fact that both amuses and frustrates Palumbo — the ripeners get them at one (very green) and sell them to markets or distributors somewhere between three and five (when they have some green, but also some yellow). American customers usually eat bananas between a four and a seven, when they are sweeter, have more nutrients and are just beginning to freckle.

In New York City — where Africans, Jamaicans, Indians and others eat off-the-boat green bananas, and banana bread takes care of the brown ones — it’s fair to say that every color is desired by someone. Groceries and big markets buy bananas on the greener side, because they know boxes will sit around their basements and bunches will sit around in their customers’ kitchens. Bodegas usually buy bananas on the turn from green to yellow, because their customers will eat them right away. The overall goal for a ripener or wholesaler? Not to have too many or too few of the colors at any given time.

Musa banana variety

MUSA

One of two or three genera in the family Musaceae; it includes bananas and plantains. Around 70 species of Musa are known, with a broad variety of uses.

Beyond 4011

Most Americans typically eat only one type of musa — the botanical genus of bananas, including plantains. The commercially sold varieties are all hybridized, cultivated members — but around the world the fruit is cultivated and sold in many flavors and forms, some now centuries old. There is a chunky banana cultivar called Latundan that has a tart-apple flavor, and red-skinned bananas with pink flesh. For those lucky enough to live in banana-growing regions, you can also still find the original wild musa, some creamy and sweet, some largely inedible thanks to their tiny size and large seeds.

THE BEATING HEART OF THE NYC FOOD SYSTEM

Palumbo has plenty of colleagues in the ripening business, many of them with more ripening rooms. They include EXP Group, a New Jersey company that imports Latin American produce including many bodega-bound bananas; J. Esposito & Sons, a 60-year-old company from Brooklyn whose third generation of owners just built new ripening rooms on Long Island; Yell-O-Gold, located just outside of Boston; and Banana Distributors of New York, just around the corner from Top Banana. Each ripener also gets its bananas from various ports in the Northeast. Many of Top Banana’s brands come through the port in Wilmington, Delaware, for example, while J. Esposito & Sons gets its bananas at one of the few working ports in Brooklyn, ripens them in Long Island, then trucks them back to the city.

What makes Top Banana unique is that it is the only ripener in Hunts Point Produce Market, the city’s 48-year-old, 113-acre cooperatively owned commercial distribution center in the South Bronx. Surrounded by yards of battered, barbed-wire-topped fencing, the produce market is like a city unto itself, albeit one that looks like an Eastern European post-war public housing project. Cars have to pay $5 to a security guard at a flank of tollbooths to enter, unless the driver has a pass. The complex consists of four long, low-slung, rectangular buildings that are essentially a series of refrigerators and truck bays. The market has its own private rail yard and, from the wee hours of the morning until midday seven days a week, a vast parking lot bustling with fast-moving tractor trailers.

The produce market, as well as smaller dedicated markets for seafood and meat, make up New York City’s 329-acre Hunts Point Food Distribution Center, the beating heart of the city’s food system. The produce market’s website says it generates $2.4 billion annual in sales with 10,000 employees from 55 countries and 49 states. That’s why Banana Distributors of New York is just around the corner on Drake Street, along with companies like Arugula King, Mr. Hand Truck, Jetro Cash & Carry and also Big Farm Wholesale, which is one of many smaller produce resellers who will buy bananas from a ripener and re-sell them for maybe $14 a case, up or down a few dollars depending on how much quickly browning fruit they are sitting on.

BANANA RIPENESS CHART

Bananas are ranked in stages of ripeness from from 1 (very green) to 7 (with many brown spots). Distributors and bodegas buy them between 3 and 5 and most American consumers eat them between 4 and 7 when they are sweeter and have more nutrients.

b

The City that Feeds Mexico

The City that Feeds Mexico

The traffic jam to enter the world’s largest food market begins around 3 a.m. Trucks of all sizes stream in, heavy with oranges from Veracruz or chiles from Chihuahua, manned by drowsy drivers who left their hometowns the day before to make the trip.

Imported cargo arrives via shorter daily runs from the neighboring international airport, and still other lorries cross several countries via the Pan-American Highway to sell their goods at Mexico City’s Central de Abasto.

At 327 hectares, this is the world’s largest market. Each day, more than 2,000 trailers, 1,500 semitrucks and 57,000 other vehicles provide 30,000 tons of produce to 9,500 stands. The market closes from 6 p.m. to 10 p.m. daily to remove the 1,300 tons of waste produced daily. The distribution network connects to more than 1,500 points of sale around Mexico, including public neighborhood markets, street tianguis (roving markets), 380 establishments associated with 15 chain stores, and other kinds of commercial centers.

Open 365 days a year, this mega-market welcomes over 350,000 visitors daily. It formally employs 70,000 people and informally many more, including over 12,000 cartilleros — delivery men with dollies — each day. The market handles more than 30,000 tons of food daily, representing approximately 80 percent of all the food consumed in the metropolitan area and about 30 percent of the food consumed in the country.

Feeding a city of 21 million inhabitants is no easy task, which is why this market has its own zip code, an independent governing body and even its own 700-man police force, which comes in handy considering more than $9 billion changes hands annually, mostly in cash. This makes Central de Abasto one of the largest economic centers of operations in the country, second only to the Mexican Stock Exchange.

Designed by architect Abraham Zabludovsky, Central opened its doors in 1982 in Ixtapalapa, southeast of the city center. The project grew from necessity: The former wholesale market, La Merced, had overwhelmed the centro histórico with traffic and lacked the necessary infrastructure to deal with the growing demands of the city. Of the market’s eight major sectors, Central’s fruit and vegetable area is the largest. Forty interwoven aisles stretch 140 acres, with 64 interior loading docks. All in all, that’s the length of 105 football fields, each piled high with produce. Most aisles sell mayoreo, wholesale quantities of 5 kilos or more, but several aisles provide menudeo, smaller quantities for the general public.

Hangar-style sections outside boast even cheaper prices. The subasta (auction) area, closed to the general public, hosts the first step in the chain of sale as middlemen negotiate prices for full trucks of produce directly with providers. Giant arched metal roofs top the open-air flower and vegetable area, where growers sell a variety of fresh goods to other vendors or directly to the public in a morning frenzy. Both areas are picked clean of merchandise by 8 a.m.

Enormous plastic bags of processed cereals and snacks can be found in the grocery and supplies section.
A 50 kilogram (110 pound) sack of corn costs costs between 14 and 24 cents in the outdoor flowers and vegetables pavilion. Skilful workers wielding sharp knives quickly clean the ears, allowing customers the option of buying kernels by the kilo.
In corridors I-J, vendors sell retail to the public in small quantities. This service was not available 10 years ago, meaning a customer who wanted to make guacamole would have to walk several football fields to gather all the ingredients.
Towers of huacales, inexpensive wooden crates used to carry fruits and vegetables, are repaired and resold in the Envases Vacíos (Empty Crates) area.
Piles of fresh octopus from the Yucatecan coast await a buyer in the fish and seafood area.
Oceánides sells salmon from Chile, fresh shrimp and mackerel from the Gulf of Mexico, octopus from the Caribbean, shark from Chiapas and farm-raised shrimp from several Mexican states.
The fruit and vegetable section is arranged as a woven tapestry, with five main hallways and eight commercial corridors connected by a series of raised pedestrian bridges that allow lorries to pass underneath. Cars park on rooftop decks, and the metal-roofed bodegas feature loading docks to the back and storefronts along the interior hallways to serve clients.
Poblano peppers from the Mexican state of Zacatecas await unloading. They will be packed into wooden crates and sold from the storefront, but a sign posted in the loading dock gives shoppers the option of buying directly from the truck. Here, one pound of poblanos costs about 31 cents.
Ignacio Romero and his two brothers have been selling Mexican oranges for more than 20 years from this stand, located at M113. Orange prices vary wildly throughout the year, swinging from 26 cents a pound in the summer to as low as 7 cents a pound in the winter, the high season for citrus.
Long morning shadows stretch from the lorries stacked high with onions, carrots, tomatillo and nopales (cactus paddles) as they back into the loading docks of the fruit and vegetable section.

The flow of goods throughout the market and to the points of distribution beyond its walls relies on the 12,000 cartilleros who rush through the corridors daily. Anyone with an ID and $1.20 can rent a dolly, but efficient and reliable cartilleros build a client base and make more money than beginners. It’s tough work, hauling up to half a ton of food in a single trip, navigating the jam-packed aisles during the busiest hours of 4 a.m. to 6 a.m. The elevated bridges connecting the corridor of bodegas to the hallways that lead to the outside parking lots provide a special challenge. Workers run quickly to gain momentum for the steep summit. They pause on top for a rest, then begin an equally difficult descent, with no brakes and a heavy load. A coded language of whistles fills the air and helps the cartilleros communicate with each other. “I’m on your left!” sounds different than “Move over, I’m coming through!”

Carlos Hernandez Reyna runs one of the larger companies that rents dollies to the 11,000 cartilleros at Mexico City’s Central de Abasto. His company rents out their entire fleet of 1,600 diablitos (little devils, the Spanish word for dolly) every single day, at $1.20 a piece. In an attempt to stop the annual loss of about 250 carts, his company is piloting a program in 2016 to install GPS tracking devices that will notify central command when a diablito crosses the market boundaries.
Eduardo Lopez Garcia works as a cartillero for two months at a time, then spends five months with his family in Chiapas. His busiest hours in the market are between 4 and 6 a.m.
Jesús Adonai, 18, has worked as a cartillero in the market since he was 12. He makes around $32 dollars a day during the week and $70 a day on the weekends. Mexico’s minimum wage is less than $4 a day. He stays at the market later than most, until about 9 p.m., as the commute home can take up to three hours if he leaves during the evening rush.
Ulysses Cruz Juárez won’t share his age or his brother’s name. He has worked as a cartillero for the past five years.

Panama’s Big Bet on Big Ships

Panama’s Big Bet on Big Ships

A century after the Panama Canal opened, Panama is opening a second set of locks this year that will welcome some of the world’s largest ships. This globe-changing expansion has U.S. farmers celebrating and port officials scrambling, but what does it mean for your plate?

In 2006, the Panama Canal had a problem.

Researchers predicted that by 2012 the canal would be maxed out. The 48-mile-long series of locks, an industrial miracle nearly forgotten by most of the people who benefit from it, would either have to turn ships away or raise prices to decrease demand. Panama’s President Martín Torrijos proposed an expansion of the canal, and in 2007 it began. That’s where our story begins, sort of.

America’s demands for growth — and for fresh food from the other hemisphere — shaped the canal as much as the canal has shaped Americans. Teddy Roosevelt’s brash international ambitions brought the canal into life, which in turn encouraged a century of accelerated consumption and a need to expand the domestic infrastructure to support it. These networks and consumption patterns underlie what foods we see in our supermarkets and how much they cost.

This year, the canal expansion will finally open, but most customers won’t notice anything different in their grocery cart. Why? Because when it’s working, infrastructure is invisible. Water, electricity and food flow in and out of our homes, but we don’t often consider how the links of the supply chain rely on each other. What happens when one of those links doubles in size?

CONNECTING THE OCEANS

Around the time gold was discovered in California, Frenchman Ferdinand de Lesseps secured permission to build a canal from the Khedive of Egypt in 1854. Construction on what became the Suez Canal began in 1859 and lasted just over 10 years. On the heels of completing the project, Lesseps began to eye Panama.

It took more than a decade, but by 1881 Lesseps had raised funds to build a sea-level canal. He underestimated the time and funds needed to complete the project, but even more daunting were the increasing deaths of his workers who fell ill and died faster than he could replace them. Still not known to transmit disease, mosquitoes were rampantly spreading yellow fever and malaria. By 1884, more than 200 men were dying every month.

Eight years after work began, all the money, more than 1.2 billion French francs, was gone. The project continued on life support until a suitable buyer was found. The asking price: $109 million U.S. dollars. But France was in a bind. They’d sunk hundreds of millions into their failed canal attempt and were still losing cash and workers as they attempted to slow the deterioration of machinery and excavation. The price tag left them with few options for buyers. The United States was an ideal prospect but had leverage — investing in a second canal route that had been found in Nicaragua. When the U.S. put in the lowball offer of $40 million, France had to take it.

The U.S. formally began its canal effort in 1904. By then, officials knew that mosquitoes were the root cause of many illnesses and had access to some preventive medicines. With a more stable workforce, the man running the project, John Frank Stevens, could solve the other major problem: how to build a canal that didn’t require removing millions of tons of dirt. Instead of a sea-level canal, he petitioned for a lock system on two sides of a man-made lake. Each lock would fill with water and empty itself to raise or lower a vessel.

Engineers built Gatun Lake, an artificial body of water 85 feet above sea level, and constructed the three locks on each side to manage the water level as ships passed through the main cut. In 1914, a thousand ships would navigate the canal locks. Nearly a century later, over 14,700 ships traversed the canal per year. Now, during the high season, it is not uncommon for vessels to wait 10 days before transiting the canal. It can cost shippers as much as $50,000 per day to sit idle, stymied by a complex bidding system for a slot in the canal.

The new locks, opening this year, are wider and run parallel to the current locks. The locks allow for ships that are 51 percent wider and 24 percent longer, which translates to 177 percent more containers per ship. Currently the project is $1 billion over budget, with estimates placing the total expansion cost at about $7 billion, about 20 percent of Panama’s. Though the canal expansion has only just been completed, Panama is considering a second expansion to build a fourth set of locks. Estimates put that project in the range of $15 to $20 billion.

The impact of this current expansion can only be imagined. About 55 percent of U.S. agricultural products are shipped through the Panama Canal. After the expansion, up to 80 percent of those products are expected to be shipped through that waterway. More grain passes through the canal than any other item or good. It’s difficult to calculate just how much the new canal will influence food prices, in part because the cost of fuel makes up half of a ship’s operating costs and bigger ships require more fuel to move. Whatever the outcome with regard to prices, it is likely that consumers will enjoy a wider variety of food ingredients as greater capacity will enable a more diverse food supply.

But the increased capacity may not be fully utilized until the global economy gets back on its feet. In 2015, shippers began seeing the impact of erratic movements in world currencies and the lagging economies of developing countries. This slowdown in global economic growth caused large shipping companies such as Maersk to cut back on plans for building new container ships. Stockpiles of empty containers sitting at ports without food to ship also signaled a dampening of hopes for full utilization of the canal expansion.

A wider channel and second set of locks that can accommodate post-Panamax ships now run parallel to the existing Panama Canal. These are the Miraflores locks, the closest to the Pacific. Image by Mike Kelley.

The Panama Canal took more than two decades to complete, including nine years to dig out the 9-mile-long Culebra Cut, which crosses Panama’s continental divide.

Skipping the Line

In 2006, a British oil tanker paid $220,000 to jump ahead of 83 other ships.

BIGGER AND BETTER

The new locks allow for ships that are 51 percent wider and 24 percent longer. This translates to 177 percent more containers per ship.

AN INTERSTATE HIGHWAY SYSTEM IS BORN

Forty years after the Panama Canal was completed, another globe-changing link in the shipping infrastructure came to life: The U.S. Interstate System.

After the Great Depression, the Works Progress Administration spent $4 billion (nearly $68 billion today) building and improving roads from coast to coast. With asphalt below the tires, the trucking industry started to take root, and by 1956, President Dwight D. Eisenhower authorized the interstate highway project that now encompasses 47,856 miles of road. Since the 1960s, the number of 18-wheelers has increased from fewer than than 1 million to more than 3 million, and the number of registered vehicles from 74 million to more than 255 million now.

After the highway system opened, intermodal shipping expanded quickly, but we were still missing one key piece, which would neatly link how we moved freight across both land and sea: the shipping container.

Average daily long-haul traffic on the national highway system in the U.S.

THE TWENTY-FOOT EQUIVALENT UNIT

At the same time as Eisenhower signed the Federal-Aid Highway Act, a shipping entrepreneur saw the possibilities of combining trucks with ships. Malcolm McLean, the founder of a small trucking company in North Carolina, sent the first modern cargo ship out to sea. He had converted two World War II tankers to carry removable containers. In the mid-1950s, he created the first container ship, Ideal-X, which transported trailers stacked above and below decks. Eventually, he built the Sea-Land Company and created shipping containers that were loaded on and off ships and transported to and from ports on trucks.

The large containers McLean developed are called TEUs — twenty-foot equivalent units — after the containers’ measurements. TEUs can move far greater quantities of goods than moving cargo one piece at a time into a ship’s hold, a long-used method known as break bulk. Today, there are more than 20 million active TEUs, and 90 percent of the things you purchase, including food, have spent time in a shipping container. According to Rose George, author of “Ninety Percent of Everything,” many of the largest container ships have the capacity to transport one banana for every person in Europe.

The modern intermodal system — moving containers from ships to trucks and back again — brought us more food at less cost. But it also resulted during the last century in unintended consequences, such as once-diverse agricultural regions shifting toward monoculture and commodity farming.

Once the full intermodal system opened up, the American diet, though more diverse because of an increased variety of food being transported, started to become standardized. The food sold in a grocery store in one part of the country looked a lot like the food sold in every other part of the country, but few people realized that infrastructure was what was shaping their diet.

Malcom McLean started a trucking company in 1935 and sold his stake in it twenty years later for $6 million, which funded his shipping company.

BIGGER BOATS, BIGGER PORTS

As more containers came into circulation, an interesting trend began to appear. Instead of building more ships, companies were building larger ships. For the companies, this meant significant cost savings. For the canals and ports, it was one never-ending (and expensive) nightmare.

Without much regard for existing infrastructure, ships have continued to balloon in size, and if they can’t fit through one canal or port, they are then routed to another port that can accommodate them, creating a fairly tidy demonstration of supply and demand.

This competition has led to intense spending across the world to accommodate ever-growing cargo ships. Ports are dredging land under water to create deeper channels to the docks. They are buying larger cranes and investing in automated technologies, including driverless vehicles called AGVs (Automated Guided Vehicles) and automated straddle carriers that can move containers around a terminal. Some ports, like the one in Portland, Oregon, are struggling to stay profitable because they can’t keep up with the growth of the ships.

Likewise for canals, there’s a very real urgency to update because they feel the pressure of competition too. Though it’s convenient, a ship doesn’t have to take the Panama Canal. Those coming from Asia to the United States can go through the Suez Canal, which completed its own expansion in 2015, adding a second shipping lane and deepening the existing one to allow for increased traffic and larger ships.

The Suez Canal isn’t the only other option for a shipping company. Melting ice has led to the development of arctic shipping lanes, and all eyes have been on Nicaragua, where a second Pacific-Atlantic canal is in the works. A slump in the Chinese economy has slowed the development of the canal, spearheaded by Chinese billionaire Wang Jing, but if the project can regain momentum, it will represent one of the largest earthmoving projects in history, employing 50,000 people. For context, the Panama Canal is 48 miles long, 15 miles of which is Gatun Lake. If the Nicaraguan Canal is completed it will be 170 miles long, with 66 miles on Nicaragua Lake.

When Panama saw its capacity ceiling approaching and ships widening, authorities made the call to add a third, wider set of locks. Almost immediately, ports, especially along the Eastern seaboard and Gulf Coast, began planning the improvements they’d have to make to attract more traffic.

The Port of New Orleans spent nearly $40 million to expand container handling capabilities, according to Director of External Affairs Matt Gresham. As reefer technology has improved, so has the demand for storage of these refrigerated containers. The Port of New Orleans spent $7.9 million to build a container racking system that can store 600 refrigerated containers, many holding imported bananas or poultry ready for export.

The Port of Miami is also hustling to attract the big ships. Last year, the port completed a dredging project that deepened the port by 50 feet, which allows them to service ships up to 22 containers wide. With this kind of volume, the Miami port is poised to become the primary entry point for products from South America, which would then be loaded onto trucks and distributed across the country.

These expansions are well-grounded. The Panama Canal expansion is going to unlock a huge amount of volume with roughly the same number of ships.

But the canal expansion and port renovations are still not enough for ships like Maersk’s Triple-E class and several Mediterranean Shipping Company vessels, which are among the largest container ships in the world. In 2014, the China Shipping Container Lines launched the CSCL, a container ship with a capacity of more than 19,000 containers. These newer, larger ships can load more containers, travel faster, and provide greater fuel efficiency. Bigger ships mean bigger capacity, and it’s easier to build a bigger ship than to dredge a port or expand a canal.

Farmers in the U.S. have also been pushing for port renovations and canal expansions because they know those changes to the supply chain infrastructure will mean more buyers for their goods. In 2011 China moved ahead of Canada as the largest importer of U.S. agricultural products. During 2012–2013, the U.S. provided almost a quarter of all agricultural imports to China. A significant percentage of those imported agricultural products are grains. The canal expansion is of particular interest to companies facilitating the shipment of those grains from the Midwest, where many of them are grown. And it appears that most developing countries will be net food importers due to rising incomes, lagging infrastructure and agricultural practices.

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REEFER SHIP

A reefer ship is a refrigerated cargo ship; a type of ship typically used to transport perishable commodities which require temperature-controlled transportation, such as fruit, meat, fish, vegetables, dairy products and other foods.

LABOR DISPUTES

Labor disputes frequently bring intermodal shipping to a halt. In early 2015, dockworkers practically shut down nearly 30 ports along the West Coast of the United States, leaving dozens of cargo ships stranded all up and down the seaboard. This didn’t only mean that goods, including perishable foods, were floating offshore: It also meant that U.S.-grown food was rotting while waiting to be picked up.

The 2015 dockworker labor dispute forced a backlog of trucks at the Port of Los Angeles, where hundreds of trucks and dozens of cargo ships waiting to pick up and unload freight. This port, along with the port in Long Beach, handle more than 40 percent of goods entering the U.S. and almost 30 percent of its exports. Images by Mike Kelley.

EXPANDING A TASTE FOR GLOBAL FOOD

Expanding the canal will shift where ships dock, but it won’t shift our palate or our consumption levels, experts say. America has plenty of food. We import food because we like variety and we demand it all year. Not long ago, finding a fresh pineapple during a Minnesota winter would have been a miracle, but now, you can find plenty of them on produce shelves just about every day of the year.

The expanded canals will increase this kind of globalized eating in other places in the world. Asia’s consumption habits, for instance, have changed tremendously in the past 20 years, with per capita consumption of rice decreasing and consumption of wheat, protein and convenience food and drinks on the rise.

In building the interstate to unify the country, we created immense opportunities for trade while implicitly encouraging product standardization and the dissolution of regional mainstays. Ten general stores have given way to one central Walmart. States have become known for farming only one or two commodities. The same gas station burritos are sold along all 2,460 miles of I-10. These things aren’t inherently bad — except for the burritos — but they represent a shift in cultural values made possible by expanding infrastructure.

We’ve seen the interstate system revolutionize how we grow and transport food. We’ve seen reefers, shipping containers, ports and canals guarantee a consistent supply of produce from tropical countries. Alternatively, we’ve seen the food we have grown and the diet we created packaged up and exported to other countries through those very same channels.

Time will tell exactly what happens after the third locks — and maybe the fourth — open in the Panama Canal, and whether the Chinese-built Nicaraguan Canal, if completed, will turn everything that we know about canal economics on its head.

The Panama Canal expansion won’t show up on the average American consumer’s grocery receipt. The cost savings will be eaten up by shipping companies, and though your mango may arrive a day earlier, you won’t know it. That’s the way it’s supposed to be, but with our growing interest in food and where it comes from, maybe we’ll demand more transparency from a system that thrives on invisibility.

Meltdown, Roman Style

Meltdown, Roman Style

Licking a naturally made gelato in the heavily trafficked city of Rome only takes a few euros. But for its producers, making and moving gelato around Rome is nothing short of miraculous.

Penelope Cruz and her daughter were in Rome last May, and like everyone who visits Italy’s capital city, they wanted gelato.

So they turned to the guy who knows it best, Nazzareno Giolitti, president of the always-buzzing Giolitti gelato shop just steps away from the Pantheon.

Giolitti sat at one of his shop’s coveted outdoor tables, his black polo shirt, white hair and royal blue glasses perfectly matching his blue and black Lucky Strike box. Between sips of espresso and the occasional interruption from his telefonino, Giolitti boasted again and again about the statesmen and actors who visit his shop. Impressive, yes. But he was far less interested in discussing the quotidian set of miracles accomplished by his vast network of purveyors, deliverymen and chefs as they create homemade gelati for more than 2,000 customers a day.

“Rome is a chaotic city. It’s also the most beautiful city, so we pretend not to notice the problems,” he said.

Outdoor seating at Gelateria Giolitti on Rome’s Via Uffici del Vicario near the Pantheon.

Giolitti’s family started selling gelato in 1906 and opened this location on Via Uffici del Vicario in 1930, making it the oldest Roman gelato shop still in operation. The gregarious fourth-generation gelataio grew up in this elegant cafe, with its high ceilings and white-clad waiters, all of which feel a bit too serious for its clientele.

“It’s difficult,” said Giolitti on running a gelateria in a city with strict traffic regulations and regular strikes and protests. Driving is a real challenge. “But for those born into the chaos, it’s less difficult,” Giolitti explained.

Because Giolitti sells so much product, he receives daily deliveries of milk and eggs from trucks that double-park outside his shop. For the most part, these shipments arrive without a hitch. But when there are impenetrable strikes or heavy traffic, Giolitti gets the call from a frustrated deliveryman. That’s when he sends his motorino out to pick up the product himself.

Once a week, Giolitti drives 30 minutes northeast of Rome’s city center to buy fresh fruit and spices at the Centro Agroalimentare Roma (C.A.R.), the largest wholesale market in Italy and the fourth largest in Europe. The massive 346-acre market in Giudonia looks more like an airport than a place to buy fresh produce.

Each morning, seven of Giolitti’s employees use these ingredients to produce roughly 800 kilos of gelato a day. Most of the gelato is consumed at the shop, but Giolitti also delivers gelato to select restaurants and, if he needs a favor, friends in high places. To transport it, he uses furgoni, or vans sized to maneuver the tight streets of Rome better than the average truck.

“Parking tickets are always a problem,” said Giolitti, “but they are part of the job.” He’s able to keep these 70-euro violations to a minimum thanks to an annual 1,500-euro pass that enables him to move around the city center.

When important statesmen come to town, local officials try to close down Via Uffici del Vicario. Giolitti has to remind them that tourists come from all over the world to visit his shop. They expect it to be open. “So we offer the vigili (traffic police) free gelato,” he said with a smirk.

Giolitti compares Rome’s gelato industry to the tale of its rougher neighbor, Naples: “So many people conquered it and then left,” he said. “The ones left behind, they’re the strongest.”

Giolitti’s old-school approach of selecting produce at the C.A.R. and having milk and eggs delivered daily is too much trouble for the majority of gelato shops in congested Rome. Instead, they spin gelato on site using pre-mixed powders, which can be bought in bulk and have a long shelf life. This also means never having to turn customers away because an ingredient didn’t arrive on time.

“Before the war, gelato was a special treat — you needed access to a cow and you needed really expensive ingredients like sugar, fruit, nuts and chocolate,” said Elizabeth Minchilli, an American expat-turned-Roman food expert who leads food tours around the city. “Once these machines and products were designed, it enabled everyone to make ice cream with the push of a button.”

Minchilli sipped a Negroni and nibbled on peanuts at a trendy bar near her Monti home. The intense, auburn-haired St. Louis native met her Italian husband in her early 20s and settled here, where they raised their two now-grown daughters.

Most of the fruit used in Giolitti’s gelato comes from one of the 85 wholesale produce vendors at the 13-year-old Centro Agroalimentare (C.A.R.), a 346-acre market just outside of Rome that is the largest wholesale market in Italy and the fourth largest in Europe.

Rome’s food system depends on small, nimble methods of transportation, from the furgone truck to the three-wheeled ape and the ubiquitous motorino. Piaggio’s popular Vespa (which means wasp in Italian) is a popular motorino brand.

She explained that a major challenge for Roman businesses is the zona a traffico limitato (ZTL). Rome’s is the largest traffic limitation zone in Europe, meant to keep the historic sites free of pollutants, to encourage public transportation and to reduce traffic.

For the most part, general traffic is restricted from the city center between 6 a.m. and 6 p.m., which causes a rush just before and after, and makes on-time truck deliveries difficult.

But it’s not only the traffic, explained Minchilli. The mayor of Rome is trying to clean up government corruption, but in doing so he’s instigated a “white strike,” where employees do the minimum work required by their contracts.

This means potholes in the roads aren’t being fixed, and if you go to an office to contest a parking ticket, no one is there to help you. “The bureaucracy makes things hard,” said Minchilli.

It’s no surprise, then, that roughly 90 percent of gelato makers are eschewing tradition by using commercially made powdered bases in those push-button machines.

But, as long as that machine is on site, Minchilli said, the gelateria can call itself “artisanal.” This makes it difficult for consumers to know that they’re really eating processed powders.

When a varco sign is active, only residents or vehicles with special permits can enter Rome’s limited traffic zone.

Gelati made from powders are often overly bright in color. Impressive to look at, but, many argue, not as good as fresh gelato made from whole ingredients.

Overcoming delivery and distribution hurdles while still making ice cream from top-notch ingredients is what prompted Maria Agnese Spagnulo to start her unconventional gelato company, Fatamorgana, 12 years ago.

Maria and her husband, Francesco Simon, realized that in order to use the quality of ingredients they wanted while still selling gelato at a fair price, they needed to create their own economy of scale.

Unlike Giolitti’s traditional model, Spagnulo makes all of the gelato for her seven stores at a commercial kitchen in Trigoria, which is southwest of Rome’s city center and just outside the Grande Raccordo Anulare (GRA), or the “Great Ring Junction,” a 42-mile toll-free highway that encircles Rome.

Spagnulo set up her workspace outside the GRA so that she could easily access her stores within Rome. When you’re within the city, it’s harder to get from point A to point B. But when you can move around the GRA and enter at different points, it’s a lot faster, she explained.

Faster, sure, but this sensible method of distributing one of the freshest gelato products in the city does not qualify as “artisanal” like those powdered packets mixed on site, explained her fast-talking husband.

What customers might not know is just how obsessed Spagnulo is with ingredients. Her gelato base contains only milk, cream, sugar and flavors that come from whole ingredients such as saffron, hibiscus flower and lapsang souchong tea, to name a few. She uses these components to make some unexpected flavors such as Sorrento walnuts with rose petals and violet flowers or chocolate gelato with Kentucky tobacco leaves.

Every day, Fatamorgana’s main kitchen receives a milk delivery from Parmalat, one of the country’s largest dairy companies. For fruits and vegetables, Spagnulo goes to farmers’ markets three times a week to meet with producers. Sometimes she’ll schedule a delivery; other times she’ll carry them back in the company furgone.

For some ingredients, like the prized Bronte pistachios, she orders in bulk directly from a Sicilian farmer. Simon explained, “if the pistachios from Bronte don’t arrive, guess what, we don’t have pistachio gelato that day, and our clients understand that.”

Every day, Spagnulo makes just enough gelato to fill the cases of all seven ice cream shops. At the crack of dawn, two furgone, each fitted with a -22° Fahrenheit freezer cabin, deliver gelato.

The Fatamorgana founders, Maria Agnese Spagnulo and Francesco Simon, in their offices and teaching studio near Rome’s Villa Borghese.

The orange area in the center of the map at left indicates Rome’s ZTL, or traffic limitation zone. Unless you have a special ZTL pass or are a resident you cannot enter this area of the city at certain times, which makes it difficult to deliver goods to shops, markets and stores of all kinds. The green cone is Giolitti. The red cones are Fatamorgana. The orange cones are Grom.

Simon explained that even with a pass to enter the ZTL, delivering gelato to the shops is fraught with challenges. “Before six in the morning, it’s pretty reasonable to get things around Rome,” said Simon. But by the eight o’clock rush hour, “it’s a mess, and from eight-thirty to ten, it’s a disaster.”

A few of their stores are located near 30-minute loading and unloading zones. “But when those are not available, we double park in true Roman style,” Simon said with a smile.

This mid-sized gelateria figured out a profitable model that allowed them to open several stores throughout Rome — so successful they’re discussing the idea of expanding to the U.S.

A gelateria that faces similar challenges to Fatamorgana, but on a much larger scale, is Grom, which has 55 stores in Italy, seven of which are in Rome. Despite their size difference, both companies are reinterpreting how natural gelato can be made, distributed and marketed.

Grom’s liquid gelato bases are all mixed in their Turin production facility from fresh ingredients — high-quality whole milk, as well as free-range egg yolks and many fruits from their own organic farm, Mura Mura, about one hour southeast of Turin in Costigliole d’Asti.

These bases are then frozen and shipped weekly in freezer trucks to their numerous locales. Once the gelato bases arrive at the shop, they are thawed and immediately spun into a rainbow of frozen confections that greet customers by 11 every morning.

Farmer-gelato maker Giudo Martinetti and CEO Federico Grom have grown their business from 19 stores in 2007 to 62 in 2015, including outposts in Dubai, Osaka, Jakarta, Paris, Los Angeles, Malibu and New York.

As a result, some of their products have changed to meet the demands of such expansion. When they first opened in 2003, they sourced the famous whole pistachios from Bronte that Spagnulo uses. They’ve since switched to using Tonda Gentile pistachio paste and pistachio flour. Their success, however, has allowed them to launch an organic farm and a bakery that makes homemade cones, a rarity even among the best gelato shops. To get a sense of how this new gelato model works, I squeezed into the company ape (pronounced AH-pay) next to Daniele Piva, a bearded, 20-something salesman.

Ape means “bee” in Italian and refers to the three-wheeled miniature trucks (about the size of a Smart car) that shuttle all kinds of products around the city. Like motorini, apes don’t need permits to pass in and out of the ZTL, which is one of the main reasons that companies like Grom use them to move supplies. Our job was to deliver dry goods like napkins, spoons and cups to the company’s three heavily trafficked stores at the Pantheon, Piazza Navona and Campo dei Fiori.

This was my first ride in an ape, which handles the road more like a Vespa (a moped that means “wasp” in Italian) than a car. We rolled over the uneven cobblestones, dodging the occasional divot in the road and frequent tourist. Motorini and pint-sized cars whizzed past us as we puttered around the twisty roads, crouched in a tiny truck, feeling only somewhat protected from the madness on the streets by thin doors and windows. “You have to have courage to drive in Rome,” explained Piva as I cringed.

Then traffic slowed and brought us to a sudden halt. “In the center of town, the biggest problem is driving around the tourists,” explained Piva, as a group crossed in front of us. Political manifestations and transit strikes usually don’t last for more than a day or two, but they can feel as prevalent as the tourists. “When they happen, you learn to be patient,” Piva said. Unilever, the third-largest consumer goods company, bought Grom last fall, just months after picking up the U.S.-based Talenti. How Grom’s production methods will change under the new ownership is still unclear.

FATAMORGANA DELIVERY ROUTES

The ring road around downtown Rome, called the GRA, helps Fatamorgana deliver gelato most efficiently to its seven stores throughout the city. This map shows the routes their furgone use from their commercial kitchen in Trigoria to their Roman shops and back again. Route #1 (in light green) departs Trigoria Kitchen (a.m.). Route #2 (in blue) returns to Trigoria Kitchen. Route #3 (in green) departs Trigoria Kitchen (p.m.). Route #4 (in magenta) returns to Trigoria Kitchen. Zona a Trafficato Limitato (in orange).

Grom founders, Federico Grom (left) and Guido Martinetti, launched their first store in 2003 with a model that allowed them to control their gelato product but expand exponentially. They just sold their company to Unilever for an undisclosed sum.

Biolà’s grass-fed Jersey cows produce milk, 70 percent of which goes to other dairy companies that bottle and sell it. The remaining milk is sold directly to customers or is made into value-added products.

If Grom and Fatamorgana are trying to make oldschool gelato in a new way, Biolà owner Giuseppe Brandizzi is taking that idea even further.

Brandizzi’s gelato starts at his family’s organic, raw cows’ milk dairy farm just 30 minutes west of Rome, which his grandfather started in 1954 and his father later ran. Today, the third-generation Brandizzi, who considers himself the custodian of his father and grandfather’s philosophies, now runs the farm and Biolà brand.

Over the years and due to its small production, Biolà expanded beyond just milk to sell more value-added products like cheese, yogurt, beef and gelato. Brandizzi only began making gelato a year ago and is hoping to increase production in the coming years due to its popularity and profitability. He can sell a pint for 9 euros.

Biolà differentiates itself further from other gelato companies by selling its products directly to consumers from a mobile freezer-furgone at designated times and locations throughout the week, mostly in Rome’s peripheries. This model was Brandizzi’s creative solution to the Italian law that forbids unpasteurized milk to be sold through a third party.

Unlike his competitors, however, Brandizzi deals with the challenges of raising livestock, producing milk and gelato, and selling the end products. Wearing a plaid shirt and Panama vest with cigarette in hand, Brandizzi walked past his 60 Jersey cows that are the heart of this intentionally small-scale operation. “Cows that are forced to make a lot of milk actually make less,” he explained. “They are stressed and have a shorter lifespan.”

Biolà produces only 500,000 liters of milk annually, which is a small amount compared to the 10 million liters that the nearby Maccarese dairy produces each year. Of that 500,000, 70 percent goes to other milk companies that bottle and sell it. The remaining 30 percent goes into their direct sales of milk and those value-added products.

Anywhere from one to three furgoni drive to various locations each day, making about three to four stops and parking in a locale for a few hours at a time.

Gerardo Della Vecchia, a jovial, rotund man in his 70s who has been working for Brandizzi for 10 years, parked his Biolà van along the busy Via Gianicolense in the Monteverde district just southwest of the city center.

Della Vecchia set his credit card machine on a small wooden table that hung over the passenger side door and opened the truck’s sliding door to reveal the milk dispenser — a mini door that led to the truck’s refrigerator unit. The sign above the dispenser said the milk had been milked at 4 a.m. that morning and should be consumed in just three days.

By 4:30 p.m. the first motorino pulled up. Helmut on, the driver yanked an empty bottle from his miniature trunk and handed it to Della Vecchia, who filled it with fresh milk. Most of his clients knew him by name. “I watched this kid grow up,” he said, after a teenage boy turned to leave with a bottle of milk.

A young woman, who looked as though she had just come from the beach, bought a small cup of hazelnut gelato. It was clear that Della Vecchia had a good rapport with the nearby café, whose owner came out to chat. But for some Biolà salesmen this isn’t always the case. “Sometimes nearby shop owners call the police, and tell us to move on,” Brandizzi said. But when the municipal police arrive to ticket, that’s when he gifts them some fresh ricotta or gelato.

Brandizzi may not serve his gelato to movie stars or heads of state, but as he talked about currying favor with local officials, he wore a smirk similar to Giolitti’s when he described how he makes Rome’s complicated, often messy and maddening, food system work for him. Call it what you will — these little miracles make the world, and gelato biz, run.

Gerardo Dalla Vecchia, a longtime salesman at Biolà, fills a bottle with milk from his refrigerated furgone.