Tsukiji on the Verge of Change

Tsukiji on the Verge of Change

During the chaotic early-morning auctions, some of the best seafood in the world passes through the crowded stalls, bound for restaurants in Tokyo and around the world. How will this beloved institution handle a controversial move to a new location?

Tokyo’s Tsukiji (SOO-kee-jee) Market is the largest wholesale fish and seafood market in the world. Nearly 2,000 tons of fish pass through the market daily. Everything from flounder, red snapper, mackerel and bonito to uni (sea urchin), conger eel and blue crab — more than 400 different varieties of fish and seafood — is found there. It’s a veritable edible fish aquarium, where one can see thousands of sea animals, living and dead, fresh and frozen, whole and sliced, stored in tanks, Styrofoam boxes and containers of all shapes and sizes. The whine of circular saws cutting through chunks of frozen tuna mutes the sound of machetes as they hit cutting boards, swung by apprentice wholesalers like samurai swords. Seafood and fish sit in boxes just above the ground, the floor wet from melting ice. This market has rows and rows of narrow aisles, a line of stalls that seems to never end.

Despite being regarded as an eternal institution, Tsukiji is on the verge of a controversial planned move. The old facilities, built in 1935 and squeezed between the Sumida River bank and Ginza shopping district, were scheduled to close in November 2016, when the market was to move to its new location two kilometers to the southeast in the less central area of Toyosu. But lingering doubts about the environmental quality of the new premises and ongoing soil tests prompted Tokyo’s new governor to push the schedule out to 2017. Since the government announced the move in 2010 — citing, among other reasons, the need for larger and more modern market facilities — nostalgia about the end of an era for a major institution in Toyko’s sushi culture turned the spotlight on Tsukiji Market and raised questions about what this local market means for Tokyo and the world.

Nihonbashi Fish Market

Boats docked at the old fish market in Tokyo’s Nihonbashi district in the 1890s. The predecessor to today’s Tsukiji Market, Nihonbashi was located right next to the famous Nihonbashi Bridge, the point from which even today all distances to the capital are measured. For hundreds of years the smell of fish and the shouts of fishermen, brokers and peddlers penetrated the air. But the market was destroyed by the Great Kanto Earthquake in 1923. Tsukiji was completed in 1935 in nearby Ginza.

ANATOMY OF A MARKET

Tsukiji was built to be Tokyo’s central terminal wholesale market after previous wholesale markets were destroyed in the 1923 Great Kanto Earthquake. Tsukiji Market, however, claims a longer heritage as successor to the former Nihonbashi Fish Market, which dates back 400 years to the start of Edo-era Japan. Indeed, Tsukiji traders refer to the paved loading slots for buyers’ truck deliveries as “chaya” (teahouses), a vestige of the old Nihonbashi Market era when buyers waited in teahouses alongside the Edo Embankment for the proper tides to carry their out.

The physical market at Tsukiji is divided into the inner (jonai-shijo) market — mostly fish and produce wholesalers — and an outer market (jogai-shijo) of mostly retail shops running along the streets just outside the inner market facilities. The inner market — the part slated to move to Toyosu — is a gigantic structure with 20 major auction pits for the seven largely family-owned auction firms, 1,677 stalls for some 600 intermediate wholesalers and 250 loading slots for buyers’ delivery trucks. The outer market shops comprise some 500 additional businesses consisting of fresh and processed fish, seafood and produce stands, sushi restaurants, and Japanese kitchenware and cutlery shops; these enterprises will remain in a new building in the Tsukiji area following the inner market’s migration. Roughly 60,000 people work at the market, the vast majority of whom are planning to move when the time comes.

Few Tsukiji Market outsiders understand its inner workings better than Harvard anthropologist Theodore Bestor, whose book, “Tsukiji: The Fish Market at the Center of the World” (2004), remains one of the best windows into the market’s cultural and economic structures. Bestor describes the Tsukiji buildings as being laid out to follow a market logic of “bulking and breaking: to bring in products from all over and aggregate them (bulking) and then sell them [to multiple buyers] in usable portions (breaking).” Sea animals that converge at the market from all over the world are reassembled by auctioneers by type and quality and then distributed out again to restaurants, shops and supermarkets, freshly refashioned as commodities.

Market regulars, according to Bestor, refer to Tsukiji as “Tōkyō no daidokoro” or “Tokyo’s pantry.” As the principal supplier of fresh fish and seafood for Tokyo’s restaurateurs and supermarkets, Tsukiji follows a different rhythm from the rest of the city. Its workday starts at 5 p.m. with fish and seafood being shipped in from around the world during the evening. By 3 a.m. workers from auction houses have unpacked the shipments and laid out the seafood by variety, size, catch zone and quality. The famous tuna auction starts at 5:30 a.m., while hundreds of other specialty auctions run in parallel. The auctions are over by 7 a.m., and intermediate wholesalers take their orders away to sell to city buyers, restaurants and retailers throughout the morning.

By 11 a.m. most market vendors have tidied up their stalls, and by 1 p.m. Tsukiji Market pauses for a rest. Cleaning crews wash down the facilities and recycle the tons of Styrofoam used that day. Perhaps the most startling feature of Tsukiji is how little inventory remains at the end of each day. It’s a place that relies on a “low-tech, high-touch trade,” even today. That kind of selling efficiency relies on longstanding relationships between sellers and buyers, Bestor suggests. Vendors know how to clear their inventory and find buyers for everything, so the next day’s stock will be fresh.

At the end of a day of selling and auctions, piles of Styrofoam boxes that once held just-caught fish are corralled for recycling.
Tsukiji by the Numbers

Tsukiji Market is bustling with businesses and workers each day. While it was built to receive shipments from the port, the reality today is that most products arrive by truck.

Bulking and Breaking

Tsukiji is laid out to accomplish a market logic of “bulking and breaking,” explains Tsukiji expert Theodore Bestor. Products are brought in from all over the world and aggregated (bulking), then sold to multiple buyers in usable portions (breaking).

QUIRKS AND WORKAROUNDS

Despite its operational competency, the physical market at Tsukiji is showing its age. As early as the 1990s, the Tokyo Metropolitan Government began discussions about renovating the market, plans that fell through because of the great expense of renovating existing facilities and because of the financial crisis at the time. Now 80 years old, the facilities are out of date and suffer from wear and tear. But the market’s deterioration is only one factor in the decision to relocate — Tokyo’s bid for the 2020 Olympic Games is another. In 2010, Shintaro Ishihara, then Tokyo’s governor, defended his government’s decision to move the market to a new location, exclaiming, “The market is so old that ceiling sections would collapse in a minor earthquake!”

Since the market’s opening in 1935, the fish trade industry has also undergone several dramatic changes that have affected how the market runs, including the rise of distant-water fishing in the 1950s, the shift from boats and railroads to trucking and airfreight, and the growth in frozen seafood trade and international fish trade since the 1970s.

As a result, workers have become accustomed to certain “hacks” required at Tsukiji. Vendors and auctioneers use bags of ice to keep fish and seafood cold in the non-climate controlled building, resulting in soggy, damp floors. In contrast, Toyosu will be a closed, refrigerated environment. The old market was built for shipments to arrive from the port, but since the 1960s most fish arrives by truck. This means that stevedores must bring incoming consignments in from the exit. Turret trucks race through narrow aisles, rushing purchased products from auction floor to vendor stall to buyers’ loading slots, creating a hair-raising flow of traffic inside the market.

These hacks and market workers’ persistent habits lend an endearing but mind-boggling charm to the old market: How can so much fish move through a market by such low-tech means? “You will still see fax machines being used at the market. So crazy!” says Yukari Sakamoto, a chef and sommelier who runs tours through Tsukiji and authored “Food Sake Tokyo” (2010). The low-tech quaintness contributes to the market’s mystique. Tsukiji in many ways flows from Tokyo’s shitamachi culture — a traditional, mercantile culture seen to be rougher and more authentic than the upper-class, modern yamamote culture. Tuna vendors wield machetes like samurai warriors, slicing tuna with precise, careful cuts reminiscent of martial arts choreographed patterns, or “kata.” Tsukiji has what Bestor calls “a kind of nostalgic shabbiness” that has made it popular with tourists for decades.

Kiyoshi Kimura, president of Kiyomura K.K, poses for photos with a 180.4 kilograms (397 pounds) fresh tuna after this year’s first auction at Tsukiji Market on January 5, 2015 in Tokyo, Japan. A fresh whole tuna weighing 180.4 kilograms (397 pounds), sold for 4.51 million yen (approximately $37,500) by Sushi Zanmai, a Tokyo-based sushi chain operator. Image: by Ken Ishii/Getty Images

A bird’s eye view of Tsukiji Market.
The new Toyosu wholesale food market in Tokyo’s Koto Ward, seen from above in July 2016. While the new site is more modern and offers better access to highways and airports, the market’s move from Tsukiji to Toyosu has been delayed several times due to concerns about soil contamination from former gasworks on the site.

Its quirky character belies the market’s increasingly global importance. Tsukiji is a worldwide hub for certain specialty products and high-end goods that will travel to the four corners of the earth. According to a Japan Times report, an estimated 42,000 buyers and 19,000 trucks pass through the market daily. Auctioneers’ decisions about how to categorize and grade fish set global standards. For instance, airfreighted Atlantic bluefin tuna has become the iconic trade at Tsukiji. The tuna auction is big business and sees sales of tuna in the hundreds of thousands of dollars. At the New Year auction (hatsumaguro) in early 2017, restaurant owner Kiyoshi Kimura paid more than \\74 million (about $650,000) for a 467-pound bluefin. The purchase — his sixth such auction win in six years — was largely a publicity stunt: The high price is well over actual market value. But it indicates the extravagance and visibility of the tuna auction worldwide.

Despite these showy sales, Bestor says the volume has been down for the past 15 to 20 years. “The deflation and stagnation of the Japanese economy since the early 1990s led to a tightening of consumers’ belts,” Bestor explains. Another factor is an increase in direct sales. “More important is the expansion of supermarket chains and chains of restaurants (including the kaitenzushi, or conveyor-belt sushi chains), which bypass the market and purchase at least some of their seafood directly from suppliers in Japanese fishing ports or international importers.”

Buyers inspecting the day’s catch of fresh tuna before the auction begins.

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KAITENZUSHI

A fast-food sushi restaurant in which plates of sushi travel through the restaurant on a rotating conveyor belt that runs by every table and counter seat. Customers select the sushi they want to eat as it passes by.

Mixed Blessings

Nevertheless, Tsukiji is as popular as ever with tourists — who may or may not feel welcome during their visits. In early 2016 the Tsukiji Market shortened the public visiting hours, opening at 10 a.m. instead of 9 a.m., because the increased foot traffic of tourists there to see the original market before its planned move was blocking the flow of narrow aisles between stalls. Warning signs at the entrance clarify that tourists could outstay their welcome if they get in the way of fast-moving workers, transport vehicles and businessmen.

In contrast, the new Toyosu site is decidedly poor for tourism. The three main buildings are divided by large streets that are hard for pedestrians to cross. Tourists may see the produce and seafood markets only by looking down from second-floor glass windows. While this allows more people to watch the tuna auction, the sense of being in the middle of the action has disappeared now that tourists can no longer walk right next to the fish. Toyosu is also disconnected from Tokyo’s centers of consumption and, unlike Tsukiji, has no local community history. There is also no metro station at Toyosu, only a monorail stop that is much less convenient from the city center.

For market insiders, the planned relocation of the inner market to Toyosu is a mixed blessing. Tsukiji Market has an area of just 23 hectares, while the new facilities at Toyosu encompass 40 hectares. This added space has allowed designers to build the facility to favor big-scale business, and to bring the market up to date on global food safety regulations. Toyosu is connected to highways that run directly to Haneda and Narita airports, which will improve airfreight business. And Toyosu will have multistory buildings with elevators to move seafood — though some worry about how this new logistical feature might impede or complicate the flow of goods around the market. Others have voiced concerns that passageways in the new market might be too narrow for turret trucks to pass through.

As the move’s original timeline has come and gone, some remain on the fence about whether to relocate with the market, according to Bestor. (Various reports have suggested that as many as one in six vendors are thinking about not relocating.) Many factors will ultimately shape their decisions, but Bestor says four stand out.

“If one’s shop was small scale, perhaps only occupying one or two stalls at Tsukiji, there’s less incentive to stay in business since Toyosu seems oriented toward larger-scale players,” Bestor explains. “Likewise, there’s less incentive to move if your shop catered to the walk-in trade of small-scale fishmongers and independent sushi chefs.” Bestor adds that the overhead required to move and set up a new shop is substantial and may be prohibitive for some vendors. And for some longtime Tsukiji denizens, “If you don’t have an heir looking to take over the business, then you may consider this to be a good time to think about retirement and cashing out your business by selling your trading license to another mid-level wholesaler.”

The move to the new Toyosu location has also been beset with scandal over whether relocation was rushed by officials too eager to repurpose Tsukiji’s central Tokyo real estate for the 2020 Olympics. The Toyosu wharf is built on landfill that was found to be contaminated by toxic effluent from former gasworks there. Despite assurances from the former government that the soil had been remediated and would not pose a risk to food sold there, recent independent tests contradicted this position.

In July 2016 Tokyo elected a new governor, Yurio Koike, in what can only be described as a protest vote against the previous governor’s mismanaged city projects, including those involving the construction of Olympic facilities. Her election reflects the feelings of negative public sentiment that have grown with these costly, rushed and top-down urban development policies. A few weeks after her election, Koike pushed the planned November timeline into 2017 so that doubts about soil contamination at Toyosu could be alleviated.

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TURRET TRUCK

A turret truck is a battery-operated machine designed to operate in very narrow aisles.

Hundreds of Styrofoam boxes filled with seafood pile up on pallets in the bustling Tsukiji Market.

CAUTIONARY TALES

If Tokyo wants a lesson on how not to handle the move, it could look to Paris’s widely deplored relocation of the Les Halles Market in the 1970s. Once called the “Belly of Paris” by Emile Zola, Paris’s historical central wholesale market was relocated to modern facilities in Rungis, a suburb. What remained in the old market area, the Forum des Halles, is considered by many to be an urban planning blight. The market’s elegant 19th-century pavilions, with their windows of wrought iron and glass, were torn down. In the old market’s place the city built a bland underground transport and shopping complex. It serves as a cautionary tale about rezoning a central economic and social institution without considering locals’ nostalgia and affection for it.

Other cities have fared better. In the 1970s London decided to move the wholesale market at Covent Garden out to the northeastern corner of the city. The Greater London Council’s initial plans for the central neighborhood involved large-scale development contracts with little concern for housing that reflected the socioeconomic diversity of its inhabitants or the small merchants that thrived on the edges of the old market. Locals successfully protested, forming the Covent Garden Community Association, and the city decided to instead renovate the Covent Garden area to foster small shops and cafes. Today it is a popular commercial area.

Sellers prepare bins of fish for the wholesalers, chefs and retail customers that frequent the market daily.

Barcelona, in the same period, closed its central Mercat del Born, opening its present-day wholesale market, Mercabarna. Plans to restore El Born as a large shopping center languished from lack of public support and private finance, until in 2002 extensive medieval ruins were discovered on the site. In 2013 El Born reopened as an archaeological museum used for cultural events, and it has since been a source of local Catalan pride in preserving local heritage.

The core market relationships that form the social infrastructure of Tsukiji will largely continue at Toyosu, whatever the fallout from the move. Tuna auctions will continue to set the standard for the world fish trade, and this will continue to be the biggest fish market in the world. Only time will tell what residues of life at the old Tsukiji market will linger in its more modern successor.

Food Movers: Behind the Wheel

Food Movers: Behind the Wheel

Annette Womack gets to work at 7 a.m. and clocks in at the Giant Food distribution center in Jessup, Maryland.

Thanks to her seniority with the company — she’s worked for Giant Food for 21 years — she’s got first pick of the daily delivery routes. She chooses a long round trip to Virginia, her home state, and heads out to check her rig.

Womack is one of the people behind the scenes of the nation’s food supply chain. Without her and all the folks driving those ubiquitous 18-wheelers moving food from farm to distribution center to store, grocery shelves would be depleted within a couple of days.

Womack is a petite blonde, with a snappy southern twang and a sweet-as-pie disposition. When she first started driving 30 years ago, her tractor (the cab part of a tractor-trailer truck) had to be specially fitted with blocks velcroed to the pedals to ensure her feet could reach them.

While the cabs are more accommodating now than when she first hit the road — thanks to reachable pedals, air conditioning and computers that track routes, drive times and inventory — some things have gotten worse: namely, traffic.

“There is no sweet spot anymore,” Womack says. “I get it in the morning, and then I get it in the afternoon. I do a whole lot of sitting. Patience is a virtue.” With all the traffic comes a lot of other frustrated drivers. But Womack looks for the good in those sharing her roads. “When one person out of 20 waves when you let them over, then that makes up for all the ones who just took the space” — i.e., cut her off — “without waiting to be invited.”

Read more about Annette and her “sister” drivers.

Womack is one of the top drivers in an industry where just 6 percent of drivers are women. She’s been driving for 30 years and was named Maryland Truck Driver of the Year in 2015, the first time a woman took home that award in the 80-year history of the Maryland Motor Truck Association.

Her unflinching commitment to safety is one of the things Womack is known for. At Giant Food, where the company makes about 1,100 deliveries per week and drivers cover more than 11 million miles per year, she trains new drivers in the art of navigating narrow urban streets in and around Washington, D.C., and Baltimore.

“It’s really overwhelming,” she admits. Low-hanging branches on tree-lined D.C. streets may offer shade to pedestrians, but they’re perilous for truckers. “We have to worry about what I call ‘can-opening’ the top of a trailer because the limbs are too low,” she says. “Sometimes people give standing ovations in cities because they’ll stand there and watch you maneuver your trailer into a hole with about two inches on each side. You just want to give yourself a pat on the back because you can’t believe you did it.”

To help new drivers, Womack took it upon herself to write a route book for all 169 Giant Food stores, complete with diagrams, maps and information about the most efficient ways to reach the stores and how to get into tight loading zones. “It took hundreds and hundreds of hours, pasting and cutting the old-school way, with toothpicks and glue and little bitty arrows,” she says. “But it’s just about published, and I’m so excited for the new folks to use it.”

As a transporter of food products, Womack is also vigilant about her cargo. When she’s driving a refrigerated trailer — aka, a “reefer” — she checks and double-checks the temperature settings, ensuring she has a well-functioning refrigerator and enough fuel to keep it cold for the duration of the trip.

“You need that temperature to be at 35 degrees, and you need that refrigerator to work properly,” she says. “If it doesn’t, you can lose $40,000 worth of merchandise,” a catastrophe Womack has never experienced in her 1.7-million-mile career.

The importance she places on safety extends to those with whom she shares the road. When driving in the rain and snow, she takes it extra slow. “If you take it for granted,” she says, “things happen.” More than once she has stopped to lend a hand. One time, a young couple driving a big U-Haul truck had pulled to the side of the road, the husband signaling for help because his brakes were on fire, a result of so much stopping in heavy traffic.

“I pulled up behind them and grabbed the fire extinguisher and put out the fire,” she recalls. “And then I got back in my truck and went on my way.” Giant Food recognized Womack for that act of service, just one in a long career with many such stories. “We can help people,” she says. “As drivers, we can do more.”

She knows the important role truckers play in ensuring that fresh foods and other goods are available to American shoppers when and where they want them. Womack and other drivers doing daily deliveries for Giant Food are “local” drivers, beginning and ending their shifts each day at their home domicile (the place where the trailers sleep at night). Other truckers are out on the road for days and weeks at a time, bringing things like produce from California to Giant’s Maryland distribution centers.

“They’re the meat and bones of getting whatever you want to your house,” she says. “If one day the big trucks stop rolling for two days, we’ll all be hurting.”

Eleven hours after it began, with a trip to Virginia and back completed, Womack heads home for the evening. Then it’s back tomorrow to hit the road again.

To help new Giant Food drivers, Womack wrote a route book for all 169 stores, with detailed directions and diagrams about how to maneuver into tight spots. Image: courtesy Annette Womack.

Food Movers: Chasing Maine Lobsters

Food Movers: Chasing Maine Lobsters

It is 4:30 this morning, not a streak of light on the horizon in the eastern sky as the first full-throated growls of marine diesels come to life and begin their ghostly procession out into the inky pre-dawn blackness. Their halogen lights cast an eerie loom over their shimmering wakes.

After a long winter, the waters off the Maine coast have warmed to the point that lobsters have begun to crawl toward shore seeking protective shelters. There, they split their shells apart and struggle out of their protective armor, growing to a larger size in the process. Once their new shells have hardened within a few weeks, they are ravenously hungry. Millions of them scavenge along the bottoms of Maine’s intricate geography of bays, reaches, coves and creeks, waving their antennae to pick up scents that lead them to food, which lobstermen are only too happy to provide.

In 2014, Maine lobstermen harvested more than 124 million pounds of lobster worth close to half a billion dollars from Maine’s 5,000 miles of saltwater coastline. It takes the hands of thousands of workers on ships and shores to keep that supply chain moving.

Aboard the lobster boats departing the harbor, a lobsterman’s helper, called a sternman, is busy spearing salted herring from bait totes and stuffing this reeking repast into knitted bait bags. The captain rounds up, heads into the tide and comes alongside the first of the 200 to 300 lobster buoys he will visit today, all painted with his special colors. The captain gaffs the line with a boat hook and takes a wrap or two around the shivs of his hydraulic hauler, which catches the line and spins it into a pile at his feet.

Once the trap comes up over the rail, the sternman takes over. He or she — and there are many sternwomen and an increasing number of female captains — opens the top of the trap and pulls out lobsters and sundry other marine creatures that have crawled or wriggled into the wire enclosure looking for a free meal. The other creatures will go back overboard along with juvenile lobsters that have not reached the minimum or maximum size range that lobstermen are allowed to harvest. The sternman also checks for any eggs carried on a female lobster tail. Egg-bearing females, too, go back into the deep to release their eggs into swirling currents to keep the cycle of life — and Maine’s prodigious lobster economy — going.

Once back at the dock, the day’s catch is swung onto scales and sorted into crates, soon to be loaded into trucks en route to tens of thousands of restaurants, cruise ships and lobster shacks. Clearly, one of America’s few successfully managed fisheries is providing benefits to fishermen and foodies alike.

Food Movers: Paper or Plastic?

Food Movers: Paper or Plastic?

There was a time in our country’s history when farm-to-table wasn’t a trend, it was a necessity — especially when it came to dairy consumption.

If a family wanted milk, that milk came straight from the family’s cow and had to be consumed or turned into butter or cheese on milking day. Otherwise, it would spoil.

As farms and cities got bigger and fewer people kept their own cows, delivering fresh dairy became the milkman’s job. But the new process was far from perfect: Hand-delivered bottles were heavy and needed to be returned and sterilized, and without refrigeration, milk would still go bad within a day. Another problem: Glass jugs break.

Legend holds that the inventor of the paper milk carton we know today dropped a glass jug one morning, sending milk and glass everywhere. In his frustration, John Van Wormer patented a paper milk carton that could be shipped flat and assembled as needed at the dairy. (Until this point, dairies used G.W. Maxwell’s earlier paper milk carton, which did not fold flat.)

Van Wormer’s early Pure-Pak milk cartons, patented in 1915, were made of paperboard and sealed with wax, which prevented the milk from saturating the paperboard. The gable-top closure helped maintain freshness during transport while eliminating the need for a cap. And unlike glass bottles, milk cartons were lightweight and disposable: They could travel farther and didn’t need to come back.

JOHN R. VAN WORMER

Although G.W. Maxwell gets credit for creating the gable-topped milk carton, toy factory owner John Van Wormer invented a carton that could fold flat, a revolutionary efficiency in the milk chain.

Patent drawing for milk container that could fold flat, invented by John R. Van Wormer.

While people had a hard time letting go of their beloved glass bottles, the coated carton slowly gained popularity, and as that transition began taking hold, so did refrigeration. By the late 1940s, electric refrigerators were in most American homes, small family-owned dairies were consolidating and the milkman was securing his Rockwellian role in the lives of American families and neighborhoods that soon became nostalgia.

While neither was necessarily dependent on the other, the milk carton, owes some of its success to advances in cold chain technology — a series of refrigerated tanks, trucks (“reefers”) — and storage units that ensure dairy and other perishables like meat and produce make it from the farm to the grocery store without spoiling.

Today, the value of cold chain markets that support perishable food distribution globally is estimated at around $250 billion. And while many countries lag in their cold chain facility development, the United States annually moves some three billion gallons of chilled milk through a cold chain so efficient that customers can buy refrigerated milk at nearly every gas station and corner store in the country.

As other countries expand their own cold chains, the U.S. cold chain industry stands to profit from rapid growth. According to the Global Cold Chain Alliance, refrigerated warehouse capacity around the world increased by 20 percent from 2012 to 2014, and three of the top five refrigerated warehouse operators are U.S. companies. But most of that milk is no longer being moved in Van Wormer’s carton: The milk carton may have solved the problem of breaking glass, but plastic jugs have overcome some shortcomings of cartons: They are less likely to leak and easier to re-seal.

According to Glen Harrington, director of manufacturing for the Borden Dairy Company, milk manufacturers were beginning to make their own gallon and half-gallon plastic jugs by the 1970s. When produced on a large scale, Harrington says, it’s more cost effective for dairy companies to make cartons in-house than it is to buy them.

Paperboard milk and cream cartons are still in use, but these days, they’re lined with polyethylene, a plastic used for food-safe packaging. In many countries outside the U.S., milk is sold unrefrigerated in shelf-stable cartons, like the ones used stateside for soups and broths. The milk is usually pasteurized at a higher temperature to extend shelf life. The downsides to this type of shelf-stable milk, according to Harrington, are that it typically costs more and doesn’t taste as good.

“We’ve got a good system,” says Harrington. “Why would we spend more to make it taste worse if we could just move it around fresh?”

PLASTIC MILK JUG

The design of plastic milk bottles evolved quickly in the mid-1960s, when the handled jug as we now know it was invented. The design not only saved dairies money, it encouraged customers to buy a gallon of milk at a time, a large amount compared to the smaller quantities sold outside the U.S.

The City that Feeds Mexico

The City that Feeds Mexico

The traffic jam to enter the world’s largest food market begins around 3 a.m. Trucks of all sizes stream in, heavy with oranges from Veracruz or chiles from Chihuahua, manned by drowsy drivers who left their hometowns the day before to make the trip.

Imported cargo arrives via shorter daily runs from the neighboring international airport, and still other lorries cross several countries via the Pan-American Highway to sell their goods at Mexico City’s Central de Abasto.

At 327 hectares, this is the world’s largest market. Each day, more than 2,000 trailers, 1,500 semitrucks and 57,000 other vehicles provide 30,000 tons of produce to 9,500 stands. The market closes from 6 p.m. to 10 p.m. daily to remove the 1,300 tons of waste produced daily. The distribution network connects to more than 1,500 points of sale around Mexico, including public neighborhood markets, street tianguis (roving markets), 380 establishments associated with 15 chain stores, and other kinds of commercial centers.

Open 365 days a year, this mega-market welcomes over 350,000 visitors daily. It formally employs 70,000 people and informally many more, including over 12,000 cartilleros — delivery men with dollies — each day. The market handles more than 30,000 tons of food daily, representing approximately 80 percent of all the food consumed in the metropolitan area and about 30 percent of the food consumed in the country.

Feeding a city of 21 million inhabitants is no easy task, which is why this market has its own zip code, an independent governing body and even its own 700-man police force, which comes in handy considering more than $9 billion changes hands annually, mostly in cash. This makes Central de Abasto one of the largest economic centers of operations in the country, second only to the Mexican Stock Exchange.

Designed by architect Abraham Zabludovsky, Central opened its doors in 1982 in Ixtapalapa, southeast of the city center. The project grew from necessity: The former wholesale market, La Merced, had overwhelmed the centro histórico with traffic and lacked the necessary infrastructure to deal with the growing demands of the city. Of the market’s eight major sectors, Central’s fruit and vegetable area is the largest. Forty interwoven aisles stretch 140 acres, with 64 interior loading docks. All in all, that’s the length of 105 football fields, each piled high with produce. Most aisles sell mayoreo, wholesale quantities of 5 kilos or more, but several aisles provide menudeo, smaller quantities for the general public.

Hangar-style sections outside boast even cheaper prices. The subasta (auction) area, closed to the general public, hosts the first step in the chain of sale as middlemen negotiate prices for full trucks of produce directly with providers. Giant arched metal roofs top the open-air flower and vegetable area, where growers sell a variety of fresh goods to other vendors or directly to the public in a morning frenzy. Both areas are picked clean of merchandise by 8 a.m.

Enormous plastic bags of processed cereals and snacks can be found in the grocery and supplies section.
A 50 kilogram (110 pound) sack of corn costs costs between 14 and 24 cents in the outdoor flowers and vegetables pavilion. Skilful workers wielding sharp knives quickly clean the ears, allowing customers the option of buying kernels by the kilo.
In corridors I-J, vendors sell retail to the public in small quantities. This service was not available 10 years ago, meaning a customer who wanted to make guacamole would have to walk several football fields to gather all the ingredients.
Towers of huacales, inexpensive wooden crates used to carry fruits and vegetables, are repaired and resold in the Envases Vacíos (Empty Crates) area.
Piles of fresh octopus from the Yucatecan coast await a buyer in the fish and seafood area.
Oceánides sells salmon from Chile, fresh shrimp and mackerel from the Gulf of Mexico, octopus from the Caribbean, shark from Chiapas and farm-raised shrimp from several Mexican states.
The fruit and vegetable section is arranged as a woven tapestry, with five main hallways and eight commercial corridors connected by a series of raised pedestrian bridges that allow lorries to pass underneath. Cars park on rooftop decks, and the metal-roofed bodegas feature loading docks to the back and storefronts along the interior hallways to serve clients.
Poblano peppers from the Mexican state of Zacatecas await unloading. They will be packed into wooden crates and sold from the storefront, but a sign posted in the loading dock gives shoppers the option of buying directly from the truck. Here, one pound of poblanos costs about 31 cents.
Ignacio Romero and his two brothers have been selling Mexican oranges for more than 20 years from this stand, located at M113. Orange prices vary wildly throughout the year, swinging from 26 cents a pound in the summer to as low as 7 cents a pound in the winter, the high season for citrus.
Long morning shadows stretch from the lorries stacked high with onions, carrots, tomatillo and nopales (cactus paddles) as they back into the loading docks of the fruit and vegetable section.

The flow of goods throughout the market and to the points of distribution beyond its walls relies on the 12,000 cartilleros who rush through the corridors daily. Anyone with an ID and $1.20 can rent a dolly, but efficient and reliable cartilleros build a client base and make more money than beginners. It’s tough work, hauling up to half a ton of food in a single trip, navigating the jam-packed aisles during the busiest hours of 4 a.m. to 6 a.m. The elevated bridges connecting the corridor of bodegas to the hallways that lead to the outside parking lots provide a special challenge. Workers run quickly to gain momentum for the steep summit. They pause on top for a rest, then begin an equally difficult descent, with no brakes and a heavy load. A coded language of whistles fills the air and helps the cartilleros communicate with each other. “I’m on your left!” sounds different than “Move over, I’m coming through!”

Carlos Hernandez Reyna runs one of the larger companies that rents dollies to the 11,000 cartilleros at Mexico City’s Central de Abasto. His company rents out their entire fleet of 1,600 diablitos (little devils, the Spanish word for dolly) every single day, at $1.20 a piece. In an attempt to stop the annual loss of about 250 carts, his company is piloting a program in 2016 to install GPS tracking devices that will notify central command when a diablito crosses the market boundaries.
Eduardo Lopez Garcia works as a cartillero for two months at a time, then spends five months with his family in Chiapas. His busiest hours in the market are between 4 and 6 a.m.
Jesús Adonai, 18, has worked as a cartillero in the market since he was 12. He makes around $32 dollars a day during the week and $70 a day on the weekends. Mexico’s minimum wage is less than $4 a day. He stays at the market later than most, until about 9 p.m., as the commute home can take up to three hours if he leaves during the evening rush.
Ulysses Cruz Juárez won’t share his age or his brother’s name. He has worked as a cartillero for the past five years.